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Same Iron 100 110 120 Hi-line Tractor Full Service & Repair Manual

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The SAME Iron 100, 110, and 120 Hi-line tractors represent robust utility machines designed for farmers and agricultural contractors. These tractors, powered by SAME Deutz-Fahr 1000 Series engines, typically around...
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Tipo: Tractor
Proveedor:
SKU: 73435
Same Iron 100 110 120 Hi-line Tractor Full Service & Repair Manual
The SAME Iron 100, 110, and 120 Hi-line tractors represent robust utility machines designed for farmers and agricultural contractors. These tractors, powered by SAME Deutz-Fahr 1000 Series engines, typically around 4.0 liters, offer horsepower ratings from approximately 95 to 120 HP. The "Hi-line" designation signifies a higher specification trim, often including enhanced hydraulic capabilities, comfort features within the climate-controlled cab, and advanced transmission options such as powershift. Built with a focus on reliability and engineering quality, these tractors are equipped with features like mechanical front-wheel drive and differential locks for superior traction, making them well-suited for general farm work and demanding agricultural operations. This comprehensive Factory Service & Repair Workshop Manual provides detailed information for the maintenance, repair, and servicing of the SAME Iron 100, 110, and 120 Hi-line models. It covers all major systems, including the engine, transmission, hydraulic system, electrical components, braking, and steering. Within its extensive pages, you will find step-by-step repair procedures, diagnostic charts for troubleshooting, preventative maintenance schedules, and specifications for fluids and components. This manual is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their SAME tractors.
🏷️ Basic Information
Identification
Make:
SAME
Model:
Iron 120 Hi-line
Codes
Engine Code Family:
Same Deutz-Fahr (SDF) 1000 Series
👋 Introduction
Market Position
Segment:
Utility Tractor Segment
Target User:
Farmers, agricultural contractors, and agricultural businesses requiring robust and reliable machinery for general farm work.
Competitive Analysis
Key Competitors:
Competes with models from brands like John Deere (e.g., 6 Series), New Holland (e.g., T6000 series), Massey Ferguson (e.g., 5400/6400 series), Claas (e.g., Axos series) within similar horsepower ranges.
Key Features
Hi Line Designation:
Indicates a higher specification trim level, likely featuring more advanced hydraulics, comfort features, and potentially enhanced transmission options compared to standard models.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service, repair, and maintenance procedures for SAME Iron 100, 110, and 120 Hi-line tractors.
Page Count
Estimated Page Count:
Over 1000 pages (estimated for a full factory service manual)
Manual Type
Manual Type:
Factory Service & Repair Workshop Manual
Language
Language:
English (typically, confirm with seller if other languages are critical)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Engine overhaul, disassembly, assembly, diagnostics, cooling system, lubrication system, fuel system, intake and exhaust systems, timing system.
Transmission Service:
Gearbox operation, disassembly, assembly, hydraulic controls, clutch service, differential, final drives, PTO (Power Take-Off) unit.
Hydraulic System Service:
Hydraulic pump, control valves, cylinders, linkages, filters, hydraulic fluid specifications and maintenance.
Electrical System Service:
Wiring diagrams, battery, starter, alternator, lighting, instrumentation, control modules, sensors, troubleshooting electrical faults.
Braking System Service:
Brake system components, hydraulic lines, parking brake, adjustments, troubleshooting.
Chassis And Bodywork Service:
Frame, axles, suspension components, fenders, cab interior and exterior, operator controls.
Steering System Service
Steering System Service:
Hydrostatic steering unit, tie rods, steering column, adjustments, troubleshooting.
Procedures Included
Preventative Maintenance:
Regular inspection points, lubrication schedules, filter replacement procedures, fluid checks and changes.
Diagnostic Procedures:
Troubleshooting charts, fault code interpretation (if applicable), symptom-based diagnostics for all major systems.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustment Procedures:
Calibration and adjustment of clutch, brakes, engine components, hydraulic systems, and PTO engagement.
Special Tool Identification:
Identification and usage instructions for specialized tools required for specific repair operations.
Technical Depth
Depth Of Coverage:
Full workshop level, covering everything from routine maintenance and adjustments to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format) - typically searchable and printable.
Print Quality
Print Quality Expectation:
High resolution, suitable for printing essential sections or the entire manual for workshop use.
Binding Type
Binding Type For Printed:
N/A (Digital Download - if printed, would typically be spiral-bound for lay-flat use)
Paper Type
Paper Type For Printed:
N/A (Digital Download - if printed, high-quality matte or semi-gloss paper recommended)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
SAME (Deutz-Fahr Group)
Engine Model Family:
Typically SAME Deutz-Fahr 1000 Series inline 4-cylinder turbocharged diesel engines.
Displacement Iron 100:
Approx. 4.0 Liters (4000 cc)
Displacement Iron 110:
Approx. 4.0 Liters (4000 cc)
Displacement Iron 120:
Approx. 4.0 Liters (4000 cc)
Performance
Horsepower Iron 100:
Approx. 95-100 HP (rated)
Horsepower Iron 110:
Approx. 105-110 HP (rated)
Horsepower Iron 120:
Approx. 115-120 HP (rated)
Torque Specifications:
Torque figures vary by specific engine tune, but expect peak torque in the range of 380-450 Nm at around 1400-1600 RPM.
Fuel System
Injection System:
Common Rail Diesel Injection (CRDI) or advanced mechanical injection systems depending on the exact model year and emission standards.
Fuel Type:
Diesel
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Recommendation:
API CJ-4 or ACEA E7/E9 SAE 15W-40 or 10W-40 (refer to specific manual for exact specifications and seasonal viscosity)
🔧 Transmission
Standard
Transmission Type Standard:
Synchronized Mechanical Gearbox (e.g., 40F/40R with powershift or creeper gears)
Optional
Transmission Type Optional:
Hi-Lo or PowerShift options likely available, offering clutchless range changes or full gear shifting.
Features
Clutch Type:
Dual or single dry clutch (main transmission) and a powershift clutch (if equipped).
Pto Speeds:
Typically 540/540E and 1000/1000E RPM PTO options, often with ground-speed PTO.
Fluid Specifications
Transmission Fluid Type:
UTTO (Universal Tractor Transmission Oil) or dedicated hydraulic/transmission fluid (refer to manual for specific SAE viscosity and specifications like NH 410B, John Deere JDM J20C/J20D).
📐 Dimensions
Exterior
Overall Length:
Approximately 4.2-4.5 meters (varies by configuration)
Overall Width:
Approximately 2.0-2.2 meters (varies by tire and axle configuration)
Wheelbase:
Approximately 2.4-2.6 meters
Weights
Operating Weight Approx:
Around 4,000 - 4,500 kg (unladen)
Front Axle Capacity Approx:
1800-2000 kg
Rear Axle Capacity Approx:
2800-3200 kg
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard, often integrated into the cab structure or a bolt-on frame. FOPS (Falling Object Protective Structure) may be present on cab models.
Active Features
Braking System:
Hydraulically operated wet disc brakes for reliable stopping power.
Parking Brake:
Mechanical or hydraulic parking brake system.
Passive Features
Seatbelts:
Mandatory seatbelts for operator safety.
Lighting System:
Headlights, taillights, brake lights, and work lights for visibility.
💡 Technology Features
Infotainment
Cab Features Hi Line:
Hi-line models typically feature climate control (AC/heating), ergonomic seating, enhanced sound insulation, and a more integrated control panel for hydraulics and PTO.
Driver Assistance
Traction Control Systems:
Mechanical front-wheel drive (MFWD) engagement, and differential lock for improved traction in challenging conditions.
Connectivity
Electronics Integration:
Basic electronic control units for engine management, transmission (if powershift), and dashboard instrumentation. Diagnostic ports (e.g., OBD-II or proprietary agricultural standard) for fault diagnosis.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 250-500 operating hours, or annually, whichever comes first (refer to manual for exact interval based on operating conditions).
Fuel Filter Replacement:
Recommended at every oil change or as per manual recommendations.
Hydraulic Oil Filter Replacement:
Typically every 500-1000 operating hours.
Fluid Specifications
Engine Oil Capacity:
Approx. 10-12 Liters (including filter)
Hydraulic System Capacity:
Approx. 40-50 Liters (including transmission and differential)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (typically 50% mix with distilled water) meeting specific industry standards (e.g., ASTM D3306, D4985).
Known Issues
Common Wear Items:
Clutch plates, PTO bearings, hydraulic pump seals, and electrical connectors can be common wear items in high-usage scenarios. Ignition switch failures can occur.
Potential Problems:
Overheating due to clogged radiator or faulty thermostat. Hydraulic system pressure loss due to worn pump or leaky valves. Transmission synchronization issues if not properly maintained.
📚 Vehicle History
Brand Heritage
Company Origin:
SAME (Società Accomandita per Azioni Elettromeccanica) was founded in Italy in 1927, known for its agricultural machinery.
Model Evolution
Iron Series Context:
The Iron series represents a modern interpretation of SAME's classic tractor designs, offering updated technology and performance in a familiar and robust package. It succeeded earlier model lines.
Production
Manufacturing Location:
Primarily manufactured in Italy by the SAME Deutz-Fahr Group.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the Iron series might be limited, SAME Deutz-Fahr tractors have historically been recognized for their engineering and reliability in European agricultural markets.
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