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BRP 2008 Ski-Doo All model Service Repair Manual

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This service repair manual covers all 2008 Ski-Doo models, including the RF and REV XP series, featuring a range of engines such as the Rotax 550F, V800, and 600 HO...
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Tipo: Snowmobile
Proveedor:
SKU: 125420
BRP 2008 Ski-Doo All model Service Repair Manual
This service repair manual covers all 2008 Ski-Doo models, including the RF and REV XP series, featuring a range of engines such as the Rotax 550F, V800, and 600 HO SDI. Ski-Doo, a brand with a rich heritage in snowmobiling, is known for its innovative engineering and reliable performance. The 2008 models, built upon the revolutionary REV platform, offer exceptional handling and rider ergonomics, catering to diverse needs from utility and touring to recreational trail riding. These snowmobiles are designed for durability and performance in demanding winter conditions, reflecting BRP's commitment to quality. This comprehensive manual provides essential information for owners, independent repair shops, and service technicians. It details maintenance procedures, repair instructions, and troubleshooting guides for all major systems, including engine, drivetrain, chassis, suspension, steering, and electrical components. With factory-authorized specifications, torque values, and diagnostic flowcharts, this manual ensures accurate and efficient maintenance and repair, helping to keep your 2008 Ski-Doo operating at its peak performance and reliability.
🏷️ Basic Information
Identification
Make:
Ski-Doo (BRP - Bombardier Recreational Products)
Year:
2008
Product Type:
Service Repair Manual
Codes
Manual Identifier:
Likely includes specific BRP/Ski-Doo part numbers for manual, e.g., 410923370 or similar.
👋 Introduction
Market Position
Target Audience:
Snowmobile owners, independent repair shops, and service technicians working on 2008 Ski-Doo snowmobiles.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-authorized repair and maintenance information, essential for accurate diagnosis and effective repair, saving time and money compared to dealership services or generic guides.
Key Features
Comprehensiveness:
Covers a wide range of models and all major systems, offering a complete guide for a specific model year.
Accuracy:
Based on factory specifications and procedures, ensuring reliability of information.
📋 Manual Details
Coverage Areas
Covered Models:
All 2008 Ski-Doo models, specifically RF Series (Expedition Sport 550F, Expedition Sport V800, Freestyle Session 300F, Freestyle Session 550F, Freestyle Park 550F, Freestyle Back Country 550F, Legend Trail V800, Legend Touring V800) and REV XP Series (GSX Limited 600 HO SDI and others not fully listed in provided data).
Page Count
Page Count:
Estimated 800-1200 pages (typical for comprehensive model year service manuals).
Manual Type
Manual Type:
Factory Authorized Service/Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel system (carburetion/injection), ignition, exhaust, starting system, charging system, engine management (ECM/ECU).
Drivetrain Systems:
Transmission (CVT primary/secondary clutches, drive/driven sprockets, chaincase, reverse gear), drive axle, track drive system.
Chassis Suspension Steering:
Front suspension (A-arms, shocks, springs, skis), rear suspension (articulated track, shocks, springs, torsion springs, limiter straps), steering system (handlebar, steering post, steering rack/tie rods), brakes (hydraulic disc, master cylinder, caliper, brake lines).
Electrical Systems:
Wiring diagrams, lighting (headlights, taillights, accent lighting), battery, starter motor, alternator/stator, gauges and instruments, accessory circuits, fuses and relays, ECU/ignition module.
Body Frame:
Body panels, seat, windshield, handlebars, frame components, snow flap, tunnel, bumpers.
Procedures Included
Maintenance Procedures:
Regular inspections, lubrication points, filter changes (air, oil), spark plug service, belt inspection/replacement, track tension adjustment, suspension adjustments.
Repair Procedures:
Engine overhaul (top-end, bottom-end), clutch service/rebuild, transmission overhaul, brake system repairs, suspension component replacement, electrical component diagnosis and replacement, body panel repair/replacement.
Troubleshooting:
Diagnostic flowcharts for common issues (e.g., no start, poor performance, electrical faults), symptom-based troubleshooting guides.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, interpretation of diagnostic trouble codes (DTCs) if applicable to specific EFI models, electrical system testing with multimeters.
Rebuild Specifications:
Detailed torque specifications for all fasteners, engine component tolerances (piston-to-cylinder clearance, ring gap, bearing clearances), valve clearance specifications, clutch alignment procedures.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs (e.g., clutch pullers, fly wheel pullers, special wrenches).
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text content allowing for quick keyword lookups.
Print Quality
Print Quality:
High-resolution for clear display of diagrams and text. Printable for physical reference.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variant Examples:
Rotax 550F (Fan-cooled, 2-stroke), Rotax V800 (Liquid-cooled, V-twin, 4-stroke), Rotax 600 HO SDI (Liquid-cooled, 2-stroke, Electronic Fuel Injection).
Performance
Horsepower Range:
Estimated 30-40 HP for 550F, 60-70 HP for V800, 100-115 HP for 600 HO SDI (specifics vary by model and tune).
Torque Characteristics:
Details on power delivery curves and torque output optimized for trail, touring, and mountain riding.
Fuel System
Fuel Delivery Types:
Carburetion (e.g., Mikuni VM series for 550F) and Electronic Fuel Injection (SDi for 600 HO SDI).
Fuel Recommendations:
Specifications for gasoline octane rating (e.g., 87 or 91 octane) and oil type/mixture for 2-stroke engines.
Cooling System
Cooling Type:
Fan-cooled (e.g., 550F) and Liquid-cooled (e.g., V800, 600 HO SDI) with associated coolant types and capacities.
🔧 Transmission
Standard
Clutch System:
CVTech Trail/Performance primary clutch and Arctic Cat/Sly-Go driven clutch (common for BRP during this era), with detailed service and calibration procedures.
Optional
Gearing Options:
Information on chaincase ratios and potential gear changes for different riding applications if applicable.
Features
Reverse Gear:
Details on the operation and maintenance of the mechanical or electronic reverse system.
Fluids
Chaincase Oil Type:
Specific gear oil specification (e.g., SAE 80W-90) and capacity for the chaincase.
📐 Dimensions
Exterior
Overall Length:
Varies by model (e.g., Expedition Sport typically longer for utility, Freestyle models shorter for maneuverability).
Ski Stance:
Specific measurements for front ski width, crucial for handling characteristics.
Weights
Dry Weight:
Ranges significantly by model and engine size (e.g., 450-600+ lbs).
Payload Capacity:
Information for utility models like the Expedition, specifying cargo rack limits.
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for snowmobiles in the same way as automobiles. Focus is on operational safety.
Active Features
Braking System:
Hydraulic disc brake system with detailed specifications on caliper, rotor, master cylinder, and fluid type (e.g., DOT 4 brake fluid).
Kill Switch Lanyard:
Description of the handlebar-mounted safety tether and its proper function.
Passive Features
Rollover Protection:
No active passive safety features like airbags. Focus on rider awareness and responsible operation.
Operational Safety
Pre Ride Inspection:
Guidance on essential checks before riding (e.g., track, suspension, controls, fluids).
💡 Technology Features
Infotainment
Gauge Cluster:
Digital/analog combination displays showing speed, RPM, fuel level, coolant temperature, odometer, trip meter, and potentially diagnostic indicators.
Lighting Technology:
Halogen or LED headlights, taillights. Information on bulb replacement and electrical connections.
Driver Assistance
Engine Management:
Electronic control modules (ECU/ECM) for fuel injection and ignition timing on SDI models, optimizing performance and emissions.
Connectivity
Diagnostic Ports:
Location and type of diagnostic connectors (if applicable for electronic diagnostics on specific models).
🔧 Maintenance
Service Intervals
Initial Service:
Break-in service recommendations and initial checks (e.g., around 10-20 hours or 100-200 miles).
Regular Maintenance:
Scheduled maintenance at intervals based on operating hours or mileage (e.g., daily checks, after every 100 hours/1000 miles, annually).
Fluid Specifications
Engine Oil 2 Stroke Mix:
Specific BRP XPS 2T Synthetic blend oil or equivalent recommended for 2-stroke models (e.g., 550F, 600 HO SDI).
Engine Oil 4 Stroke:
If applicable to V800, specification for SAE 5W-30 or 10W-40 synthetic blend/full synthetic engine oil (check specific model requirements).
Coolant Type:
Proprietary BRP coolants or compatible ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Clutch Wear:
Common wear item, especially on high-mileage or aggressively ridden units. Clutch alignment and belt condition are critical.
Suspension Bushings:
Wear in suspension bushings can lead to imprecise handling and noise. Regular inspection and lubrication recommended.
Track Tension:
Improper track tension can lead to premature wear of the track, slides, and bearings. Proper adjustment is key.
Efi Diagnostics:
For SDI models, potential for sensor issues (e.g., TPS, MAP) or fuel delivery problems. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Ski Doo Legacy:
BRP's Ski-Doo is a pioneer in snowmobiling, known for innovation and performance since the early 1960s.
Model Evolution
Rev Platform Introduction:
The REV platform (introduced around 2003) revolutionized snowmobile ergonomics and handling, with the REV XP being a significant evolution focusing on rider-forward positioning and weight centralization.
Rf Series Designation:
RF series likely refers to specific chassis or design variations within the Ski-Doo lineup for that year, potentially related to touring or utility focus.
Production
Manufacturing Location:
Primarily manufactured by BRP in Canada and Mexico.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Ski-Doo models from this era, especially those on the REV XP platform, generally received positive reviews for their performance, handling, and innovative design.
Ratings
Consumer Reviews:
While not directly from the manual, the manual's utility supports owner satisfaction with maintenance and repair tasks.
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