Ski Doo Snowmobile REV-Series 2004 Service Repair Manual

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Basic Information Identification Make: Ski-Doo Model: REV-Series Year: 2004 Product Type: Service Repair Manual Codes Platform Code: REV Introduction Market Position Target Audience: Ski-Doo REV-Series owners, independent repair shops, DIY...

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Tipo: Snowmobile

Proveedor:

SKU: 5261

Etiquetas: 2004 E Z GO Engines REV-Series Ski Doo Snowmobile

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Descripción

Basic Information
Identification
Make:	Ski-Doo
Model:	REV-Series
Year:	2004
Product Type:	Service Repair Manual
Codes
Platform Code:	REV

Introduction
Market Position
Target Audience:	Ski-Doo REV-Series owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Advantage:	Provides in-depth, professional-level repair information for a specific model year and series.
Key Features
Convenience:	Digital format allows for on-the-go access and selective printing.
Completeness:	Covers all major mechanical, electrical, and chassis systems.
User Friendliness:	Features clear illustrations and step-by-step procedures.

Manual Details
Coverage Areas
Technical Procedures:	Comprehensive
Troubleshooting:	Detailed
Maintenance:	Scheduled and Preventative
Page Count
Estimated Pages:	N/A (PDF Download)
Manual Type
Type:	Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Mechanical:	Complete Overhaul, Repair, and Adjustment
Engine Fuel System:	Carburetion, Fuel Pump, Lines, Filters
Engine Ignition System:	CDI, Ignition Coils, Spark Plugs
Cooling System:	Radiator, Hoses, Thermostat, Fan
Exhaust System:	Muffler, Pipes, Heat Shields
Drivetrain Primary:	Clutch Assembly, Belt Drive, Gearcase
Drivetrain Secondary:	Track System, Drive Sprocket, Idler Wheels
Suspension Front:	A-Arms, Shocks, Skis, Steering Components
Suspension Rear:	Riser Blocks, Shock Absorbers, Suspension Arms, Bushings
Brakes:	Hydraulic Disc Brake System, Master Cylinder, Caliper, Rotor
Electrical System:	Wiring Harness, Lighting, Switches, Battery, Charging System
Body And Frame:	Chassis Components, Body Panels, Seat, Handlebars
Procedures Included
Tune Up:	Spark Plug Replacement, Carburetor Adjustment, Belt Inspection
Engine Overhaul:	Piston Replacement, Cylinder Honing, Crankshaft Service
Clutch Service:	Sheave Inspection, Roller Replacement, Spring Replacement
Suspension Rebuild:	Shock Absorber Overhaul, Bushing Replacement, Alignment Adjustment
Brake Bleeding:	Hydraulic System Maintenance
Track Tensioning:	Drive System Adjustment
Electrical Diagnostics:	Troubleshooting Shorts, Open Circuits, Component Testing
Technical Depth
Depth:	Detailed Rebuilds and Advanced Diagnostics
Diagnostic Tools:	Specifications for measurement tools and tolerances
Troubleshooting Guides:	Flowcharts and symptom-based diagnostics

Manual Specifications
File Format
File Type:	PDF
Searchable Text:	Yes
Print Quality
Printability:	High-resolution, suitable for home printing
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Recommendation:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Type:	2-Stroke, Rotax
Engine Variants:	Multiple configurations likely across REV-Series (e.g., 300, 440, 500, 600cc liquid-cooled, fan-cooled options)
Performance
Horsepower Range:	Varies by specific engine model, typically 50-130+ HP
Torque Specs:	Specific to engine variant, detailed in manual
Fuel System
Fuel Type:	Unleaded Gasoline (91 Octane Recommended)
Carburetor Details:	Specific models and settings (e.g., Mikuni TM40, TM42, or similar) detailed
Oil Mixture:	2-stroke oil injected or premix, specific ratios and oil types detailed

Transmission
Standard
Type:	CVT (Continuously Variable Transmission)
Drive Clutch:	Primary Clutch (e.g., TRA/DRIVE System)
Driven Clutch:	Secondary Clutch (e.g., roller cam design)
Features
Belt Drive Ratio:	Specific to model and clutch calibration, detailed in manual
Gearcase Oil Type:	Specific gear oil specification (e.g., SAE 80W-90 GL-4) detailed

Dimensions
Exterior
Length:	Varies by specific REV-Series model (e.g., Summit, MXZ, Renegade)
Width:	Varies by specific REV-Series model
Weights
Dry Weight:	Varies by specific REV-Series model, typically 450-550 lbs
Fuel Capacity:	Typically 9-10 gallons
Oil Capacity:	Separate oil reservoir capacity (for injection systems), specific volume detailed

Safety Features
Ratings
Crash Test Results:	N/A (Snowmobile)
Active Features
Braking System:	Hydraulic disc brake with caliper and vented rotor
Throttle Safety Feature:	Thumb throttle with return spring
Passive Features
Lighting:	Headlight, taillight, brake light
Kill Switch:	Emergency engine shut-off tether

Technology Features
Infotainment
Dashboard Display:	Analog gauges (speedometer, tachometer) with indicator lights (e.g., check engine, oil)
Driver Assistance
No Electronic Aids:	No modern electronic driver assistance systems typical of this era
Connectivity
No Connectivity:	No Bluetooth, Wi-Fi, or smart device integration

Maintenance
Service Intervals
Oil Change:	Check level regularly; gearcase oil change as per schedule (e.g., annually or every 2000 miles)
Clutch Inspection:	Recommended annually or every 100 hours of operation
Spark Plug Replacement:	As per specific engine recommendations (e.g., annually or every 100-200 hours)
Track Tension:	Check and adjust before each ride or as specified
Fluid Specifications
Gearcase Oil:	SAE 80W-90 API GL-4 (Specific part number may be available in manual)
Coolant:	Ethylene glycol-based antifreeze (specific mixture ratio and type detailed)
2-Stroke Oil:	High-quality synthetic 2-stroke oil for snowmobiles (specific brand/spec often recommended)
Known Issues
Track Derailment:	Can occur with improper tensioning or damaged suspension components
Clutch Wear:	Rollers and bushings can wear, affecting performance and belt life
Carburetor Fouling:	Can occur due to poor fuel quality or improper mixture

Vehicle History
Brand Heritage
Manufacturer:	Bombardier Recreational Products (BRP)
Model Evolution
Platform Introduction:	The REV platform revolutionized snowmobile chassis design, offering improved ergonomics and rider positioning.
Key Innovations:	Center-balanced engine, forward-mounted seating position, and integrated tunnel.
Production
Manufacturing Location:	Valcourt, Quebec, Canada (primary)

Awards & Recognition
Recognitions
Platform Impact:	The REV platform was widely acclaimed for its advancements in snowmobile ergonomics and handling, setting a new industry standard.