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2004 Skidoo Ski-doo Rev Series Snowmobile Service Repair Manual Download PDF

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Basic Information Identification Make: Ski-Doo Model: REV Series Snowmobile Year: 2004 Codes Platform: REV Introduction Market Position Target User: Enthusiast owners and independent repair shops Product Segment: Performance and utility...
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Tipo: Snowmobile
Proveedor:
SKU: 27138
2004 Skidoo Ski-doo Rev Series Snowmobile Service Repair Manual Download PDF
Basic Information
Identification
Make: Ski-Doo
Model: REV Series Snowmobile
Year: 2004
Codes
Platform: REV
Introduction
Market Position
Target User: Enthusiast owners and independent repair shops
Product Segment: Performance and utility snowmobiles, catering to various riding styles from trail cruising to deep snow exploration.
Key Features
Content Purpose: Enables owners to maintain, service, diagnose, and repair their snowmobiles
Authenticity: Same type of manual used by local dealers/mechanics
Competitive Analysis
Competitors 2004: Arctic Cat (various models), Polaris (various models), Yamaha (various models), and other Ski-Doo REV series models.
Manual Details
Coverage Areas
Regions Covered: Canada (CAN) and United States (U.S.)
Manual Type
Type: Service Repair Manual
Language
Language: English
Format
File Format: PDF
Delivery Method: Instant Download
Manual Coverage
Systems Covered
Engine Management: 2-TEC engine management
Electrical: Electrical system
Suspension Front: Steering / front suspension
Suspension Rear: Rear suspension
Body Frame: Body / frame
Transmission Drive: Clutch system, chaincase, and drive train maintenance and repair.
Cooling System: Radiator, coolant lines, and thermostat system service.
Exhaust System: Exhaust manifold, muffler, and silencer inspection and repair.
Fuel Tank Lines: Fuel tank, fuel pump, and fuel lines service and inspection.
Brake System: Hydraulic brake system inspection, pad replacement, and fluid service.
Lighting Controls: Headlights, taillights, handlebar controls, and switchgear operation and troubleshooting.
Procedures Included
Maintenance: Maintenance procedures
Repair: Repair procedures
Troubleshooting: Troubleshooting procedures
Diagnostics: Diagnostic procedures
Engine Overhaul: Complete engine disassembly, inspection, and reassembly procedures.
Fuel System Service: Carburetor or fuel injection system service, cleaning, and adjustment.
Electrical Diagnostics: Troubleshooting and repair of ignition system, lighting, starter, and related electrical components.
Suspension Adjustment: Adjustment and maintenance of front and rear suspension components, including shock absorbers and springs.
Track And Skid Maintenance: Track inspection, tensioning, and repair; skid frame maintenance.
Technical Depth
Detail Level: Step-by-step instructions with highly detailed exploded pictures and diagrams
Diagnostic Tools: Information on using diagnostic tools and interpreting error codes (if applicable).
Torque Specifications: Detailed torque specifications for critical fasteners and components.
Special Tools: Identification and usage instructions for specialized tools required for certain repairs.
Wiring Diagrams: Includes comprehensive wiring diagrams for all electrical systems.
Manual Specifications
File Format
PDF Quality: Printable pages
Compatibility
Operating Systems: Compatible with all versions of Windows & Mac
Requirements
Software Requirements: Adobe PDF Reader & WinZip
Print Quality
Printability: All pages are printable for convenient workshop use.
Engine Specifications
Primary Engine
Engine Family: Rotax 2-TEC
Variants
Engine Options: 500 SS, 600 HO, 600 HO SDI, 800 HO
Displacement Cc
500 Ss Displacement: 593 cc
600 Ho Displacement: 593 cc
600 Ho Sdi Displacement: 593 cc
800 Ho Displacement: 793 cc
Fuel System
Sdi Technology: Rotax 2-TEC E-TEC (Electronic Fuel Injection) on specific models
Performance
Horsepower Range: Approximately 80 HP (500 SS) to 130+ HP (800 HO), depending on specific engine variant and tuning.
Transmission
Standard
Type: CVT (Continuously Variable Transmission)
Features
Drive System: Chaincase with forward/neutral/reverse (on some models)
Dimensions
Weights
Dry Weight Approximate: Varies by model, typically 450-550 lbs
Technology Features
Engine Technology
Fuel Injection: SDI (Sequential Directed Injection) on 600 HO SDI models for improved fuel efficiency and performance.
Gauge Cluster
Display Features: Digital or analog/digital combination gauges displaying speed, RPM, fuel level, engine status, and potentially diagnostic codes.
Maintenance
Service Intervals
Initial Service: Typically 10-20 hours or 1 year for initial break-in service (refer to manual for specific details)
Oil Change: Refer to manual for specific intervals based on operating hours and conditions
Fluid Specifications
Engine Oil Type: Specific Ski-Doo 2-stroke synthetic oil recommended (e.g., XPS 2T Synth)
Chaincase Oil: Specific Ski-Doo chaincase lubricant or equivalent
Coolant: Mixture of antifreeze and water (specific ratio and type recommended in manual)
Known Issues
Typical Maintenance Items: Spark plug replacement, drive belt inspection/replacement, track tension adjustment, suspension lubrication, coolant flush.
Common Wear Items: Drive belts, carbides, wear rods, suspension bushings, engine mounts.
Vehicle History
Brand Heritage
Manufacturer: Bombardier Recreational Products (BRP)
Model Evolution
Platform Introduction: The REV platform was a significant redesign introduced for the 2003 model year, featuring a more centralized and lower riding position for the driver.
Vehicle Specifications
Model Variants
Gsx Series: GSX (Grand Touring Sport) models offering comfort and touring features, often with 1+1 seating.
Mxz Series: MXZ (Mountain Cross-Country) models focused on performance and aggressive riding, including Adrenaline, Renegade, and X trims.
Summit Series: Summit models designed for deep snow and mountain riding, including Adrenaline, HighMark, and X trims.
Trim Levels
Common Trims: Sport, LTD, Adrenaline, Renegade, Renegade X, Trail, X, HighMark, HighMark X
Color Options
Available Colors: Black, Silver, Yellow, Blue, Orange (specific to model and trim)
Chassis
Platform Design: REV platform chassis with a rider-forward design for improved balance and control.
Suspension
Front Suspension Type: Double A-arm with HPG (High Pressure Gas) shocks or similar
Rear Suspension Type: SC-4 rear suspension or similar, depending on model and trim.
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