SKI-DOO SAFARI SCOUT 1986 Service Manual

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🏷️ Basic Information Identification Make: Ski-Doo Model: Safari Scout Year: 1986 Vehicle Type: Snowmobile Codes Vin Prefix: Not Applicable (Snowmobile) Engine Code System: Not Standardized (Manufacturer Specific) 👋 Introduction Market...

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Tipo: Snowmobile

Proveedor:

SKU: 7385

Etiquetas: 1986 CASE Powersports Safari Scout Scout Ski Doo Snowmobile UTV

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Ski-Doo

Model:

Safari Scout

Year:

Vehicle Type:

Snowmobile

Codes

Vin Prefix:

Not Applicable (Snowmobile)

Engine Code System:

Not Standardized (Manufacturer Specific)

👋 Introduction

Market Position

Segment:

Utility/Trail Snowmobile

Target User:

Designed for recreational trail riding and utility tasks, emphasizing reliability and durability.

Competitive Analysis

Competitors 1986:

Arctic Cat (Panther, Jag), Yamaha (Enticer, Bravo), Polaris (TX series, Indy Trail).

Key Features

Design Philosophy:

Focus on robust construction, ease of maintenance, and reliable performance in varied snow conditions.

Manual Advantage:

Provides factory-level information for efficient DIY repairs, saving significant costs compared to professional service.

📋 Manual Details

Coverage Areas

Primary Coverage:

All models, engines, trim levels, and transmission types of the 1986 Ski-Doo Safari Scout.

Page Count

Estimated Page Count:

Likely between 200-400 pages (typical for comprehensive factory service manuals of this era, exact count not provided).

Manual Type

Type:

Factory Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, repair, and reassembly of engine components including pistons, rings, cylinders, crankshaft, connecting rods, cylinder heads, and valve train (if applicable).

Fuel System:

Carburetor adjustment, cleaning, and rebuilding; fuel pump operation and testing; fuel line maintenance.

Ignition System:

Ignition timing, coil testing, spark plug specifications, CDI unit troubleshooting.

Cooling System:

Liquid-cooled models (if applicable) radiator, thermostat, water pump maintenance and repair. Air-cooled engine heat management.

Exhaust System:

Muffler and pipe inspection, repair, and replacement.

Drive Train:

Clutch (drive and driven) inspection, adjustment, and replacement; chain case inspection and lubrication; gear selection mechanisms.

Suspension System:

Front and rear suspension component inspection, lubrication, and replacement (shocks, springs, control arms, trailing arms).

Steering System:

Handlebar, steering post, tie rod, and ski spindle maintenance and adjustment.

Braking System:

Brake caliper, rotor, master cylinder, and brake line service and adjustment; brake fluid specifications.

Electrical System:

Wiring diagrams, lighting system troubleshooting, starter motor and solenoid testing, battery maintenance.

Body And Chassis:

Body panel removal and installation, seat service, tunnel inspection and repair.

Procedures Included

Routine Maintenance:

Oil changes, lubrication points, spark plug replacement, chain tension adjustment, battery checks.

Troubleshooting:

Systematic diagnostic procedures for common starting, running, and operational issues.

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly.

Rebuild Procedures:

Complete engine and carburetor rebuild instructions.

Installation Procedures:

Instructions for installing new or replacement parts.

Technical Depth

Depth:

Comprehensive, covering complete disassembly and rebuilds, advanced diagnostics, and factory specifications. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

Compatibility:

Recommended Adobe PDF Reader for optimal display of images and graphics.

Print Quality

Printability:

Printable without any restriction.

Image Quality:

Top quality diagrams and instructions, including highly detailed exploded pictures.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Manufacturer:

Rotax (Bombardier Recreational Products)

Engine Family:

Likely Rotax 377 or similar displacement twin-cylinder, air-cooled, 2-stroke.

Displacement Cc:

Approximately 368cc (for Rotax 377, specific engine variant would be detailed in manual).

Bore X Stroke:

Typical for 377: 60.5mm x 63.5mm (exact specs in manual).

Cooling Type:

Air-cooled

Performance

Horsepower:

Estimated 30-40 HP (specific to engine variant, detailed in manual).

Torque:

Not typically quoted in HP figures for this era; clutch engagement is more critical.

Fuel System

Carburetion:

Single or Twin Mikuni or Tillotson carburetors (specific model and size detailed in manual).

Fuel Type:

Unleaded gasoline with 2-stroke oil premix (or oil injection system, if equipped).

Oil Type Premix:

API-TC rated 2-stroke snowmobile oil (specific viscosity may be recommended in manual, e.g., SAE 30 or 5W-30).

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

e.g., NGK BR8ES or Champion N3C (specific part numbers and gap in manual).

🔧 Transmission

Standard

Type:

Continuously Variable Transmission (CVT) system with a primary (drive) clutch and a secondary (driven) clutch.

Optional

Optional Transmissions:

Not Applicable; CVT was standard for this type of snowmobile.

Features

Clutch Maintenance:

Detailed procedures for clutch alignment, spring inspection, weight adjustment, and belt inspection/replacement.

Chain Case:

Lubrication requirements, chain tension adjustment, seal inspection.

📐 Dimensions

Exterior

Length:

Typically around 100-115 inches (254-292 cm) for this class of snowmobile (specific dimension in manual).

Width:

Typically around 35-40 inches (89-102 cm) (specific dimension in manual).

Weights

Dry Weight:

Estimated 350-400 lbs (159-181 kg) (specific dry weight in manual).

Payload Capacity:

Not specified as a formal payload capacity, but designed to carry one rider and light cargo.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not Applicable (Snowmobiles are not subjected to automotive crash testing standards).

Active Features

Braking System:

Mechanical disc brake (often hydraulic actuation) for reliable stopping power.

Kill Switch:

Emergency engine kill switch (lanyard type) attached to the rider.

Passive Features

Lighting:

Headlight, taillight, and brake light for visibility.

Skid Plate:

Underbody protection to prevent damage from ice and debris.

💡 Technology Features

Infotainment

Infotainment System:

Not Applicable (basic instrumentation only).

Instrumentation:

Speedometer, odometer, engine hour meter (typical), warning lights (e.g., low oil, high temp if liquid cooled).

Driver Assistance

Driver Assistance Features:

Not Applicable. Focus is on mechanical reliability and rider control.

Connectivity

Connectivity Features:

Not Applicable.

🔧 Maintenance

Service Intervals

Initial Break In:

First 10-20 hours: gentle operation, increased oil mixture, careful clutch engagement (detailed procedure in manual).

Lubrication:

Chain case oil change every 100-150 hours or annually. Grease suspension and steering pivot points every 50 hours or annually.

Clutch Inspection:

Inspect drive and driven clutches annually for wear, damage, and proper operation. Check belt condition.

Engine Tune Up:

Spark plug replacement annually or every 50 hours. Carburetor cleaning and adjustment as needed based on performance.

Fluid Specifications

Coolant Type:

Not Applicable (Air-cooled engine).

Brake Fluid:

DOT 3 or DOT 4 brake fluid (verify specific recommendation in manual).

Chain Case Oil:

Hypoid gear oil or specific SAE 80W-90 gear oil (verify in manual).

Known Issues

Track Wear:

Normal track wear and tear, potential for lug damage in abrasive conditions.

Clutch Belt:

CVT belt wear and potential for snapping if overloaded or aged. Regular inspection is critical.

Carburetor Icing:

Common issue in cold, humid conditions; manual will detail cleaning and potential prevention methods.

Suspension Bushings:

Wear in suspension pivot bushings can lead to loose steering and poor handling.

Recoil Starter:

Recoil starter mechanism can wear or fail over time; manual covers its service.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Bombardier Recreational Products (BRP), a Canadian company, founded by Joseph-Armand Bombardier, a pioneer in snowmobile development.

Model Evolution

Safari Line:

The Safari line was a popular series of utility and trail-oriented snowmobiles for Ski-Doo in the 1980s, known for their durability and versatility.

1986 Context:

Represents a mature design in the mid-1980s, incorporating reliable Rotax engine technology and established chassis designs.

Production

Manufacturing Location:

Typically manufactured in Canada by Bombardier.

Production Years:

The Safari Scout model was produced for several years in the 1980s, with 1986 being a specific model year.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 1986 Safari Scout are not readily documented, Ski-Doo and its parent company BRP have a long history of innovation and market leadership in the powersports industry.

Ratings

Consumer Ratings:

The Safari line was generally well-regarded for its value, durability, and suitability for general trail use during its production run.

Certifications

Safety Certifications:

Manufactured to meet applicable safety standards for snowmobiles in North America at the time of production.