Target Audience:
Forklift owners, maintenance technicians, repair shops, material handling specialists
Industry Segment:
Material Handling Equipment - Electric Forklifts
Value Proposition:
Provides dealership-level diagnostic and repair information for self-service, saving on labor costs.
Competitors:
Comparable models from manufacturers like Linde, Jungheinrich, Toyota Material Handling, Hyster-Yale.
Instruction Style:
Step-by-step instructions with detailed visual aids.
Information Source:
Factory-produced, same as used by authorized service centers.
Scope Of Information:
Comprehensive coverage from routine checks to major overhauls.
Listed Systems:
Travel drive, Steering, Brake, Travel control, Servicesoftware, EAZ/BSZ, Hydraulic system, Lifting device
Travel Drive Details:
Motor, gearbox, drive axle, speed controller, and related components.
Steering Details:
Steering mechanism, steering motor, sensors, and control unit.
Brake Details:
Service brakes (likely electro-hydraulic or electric), parking brake, brake hydraulics, and control elements.
Travel Control Details:
Accelerator pedal, speed control unit, forward/reverse controls, safety interlocks.
Servicesoftware Details:
Information on accessing and using diagnostic software for parameter setting, fault analysis, and calibration.
Eaz Bsz Details:
Explanation and troubleshooting for EAZ (Elektronische Achslast- und Zentrierungs-System) and BSZ (Betriebsbremsensystem-Zustandsüberwachung) or similar electronic safety/control systems.
Hydraulic System Details:
Hydraulic pump, control valves, cylinders (lift, tilt, side-shift if applicable), hoses, filters, and reservoir.
Lifting Device Details:
Mast assembly, lift chains, lift cylinders, tilt cylinders, fork carriage, and associated safety mechanisms.
Procedural Coverage:
Maintenance, Servicing, Diagnosis, Repair, Step-by-step instructions, Troubleshooting
Troubleshooting Methodology:
Systematic approach to diagnosing faults, including symptom analysis and diagnostic trees.
Repair Disassembly Assembly:
Detailed instructions for disassembling and reassembling all major components and sub-systems.
Depth Of Information:
Detailed exploded pictures & diagrams, comprehensive repair procedures, equivalent to dealer/mechanic manual
Diagram Utility:
Exploded views for part identification and assembly guidance, wiring diagrams, hydraulic schematics.
Calibration Procedures:
Procedures for calibrating sensors, control units, and hydraulic systems as needed.
Engine Type:
Not specified in product description; typically electric for EFU series.
Motor Power:
Not specified, but typical for EFU 3002 would be around 4.5 - 5.0 kW for drive and 7.5 - 8.0 kW for lift.
Power Source:
Electric (Battery Powered)
Drive Motor:
Typically AC or DC electric traction motor.
Lift Motor:
Typically DC electric motor with a planetary gearbox and hydraulic pump.
Forklift Type:
Electric counterbalance forklift
Nominal Load Capacity:
Around 1,250 kg to 1,600 kg for this class of forklift (specific to EFU 3002 model variants).
Operating Weight:
Varies based on battery and mast configuration, but typically in the 2500-3000 kg range.
Lift Height:
Variable, specified by mast type (e.g., simplex, duplex, triplex) and optional attachments.
Fork Length:
Standard lengths like 1070mm or 1200mm are common.
General Maintenance Schedule:
Manual provides detailed schedules for daily, weekly, monthly, and annual inspections and servicing.
Specific Service Tasks:
Details on checking battery health, hydraulic fluid condition, brake pad wear, tire pressure/condition, mast lubrication, electrical connections.
Hydraulic Fluid:
Specifications for hydraulic fluid type, viscosity, and capacity will be detailed.
Brake Fluid:
If applicable for certain brake system components, fluid type will be specified.
Brake System Fluid Type:
Likely a mineral-based hydraulic fluid or brake fluid (e.g., DOT 3/4 if applicable, though less common in forklift hydraulics).
Lubricant Types:
Specific greases and oils for pivot points, mast rollers, steering column, and drive units.
Common Wear Parts:
Manual will address wear characteristics and replacement procedures for common components like tires, hydraulic seals, and contactors.
Lubrication Points:
Detailed charts and instructions for all lubrication points and recommended lubricants.
Manufacturer Background:
STILL is a well-established German manufacturer of forklifts and warehouse equipment, known for quality and reliability. 'WAGNER' may refer to a specific product line or division.
Efu Series Context:
The EFU series typically represents STILL's range of electric counterbalance forklifts.
Efu 3002 Era:
The '3002' designation likely refers to a specific generation or series within STILL's electric forklift lineup, potentially from the late 1990s to early 2000s, though specific model year range is not provided.
