Still Wagner FM-I Type 451 Forklift Service Repair Manual

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Tipo: Forklift

Proveedor:

SKU: 101029

Etiquetas: FM-I Type 451 Forklift Forklifts Material Handling Still Still Wagner Still Wagner FM Models Wagner

Variantes de producto

Descripción

This manual covers the Still Wagner FM-I Type 451 Forklift Truck, a robust piece of industrial equipment designed for material handling. Still Wagner, a manufacturer known for its material handling solutions, has engineered this forklift with a focus on operational efficiency and reliability. The FM-I Type 451 features advanced control systems, including specialized controllers for travel, pump functions, and load handling, alongside modern electronic communication via CAN bus. Its braking systems are comprehensive, incorporating electro-magnetic parking, generator service, and hydraulic/mechanical service brakes, underscoring a commitment to safety and operational integrity. This comprehensive service repair manual provides complete service and repair information for the Still Wagner FM-I Type 451 Forklift Truck. With 401 pages of detailed content, it covers all essential systems including the powertrain, braking system, chassis and steering, and the intricate electrical system with its various controllers, converters, and sensors. The manual offers deep insights into technical maintenance procedures, diagnostics, troubleshooting, and repair operations, including assembly and disassembly. It is designed to empower owners and technicians with the knowledge to effectively maintain and repair the forklift, saving on service costs and ensuring optimal performance through step-by-step guidance, real photo illustrations, and detailed schemes.

🏷️ Basic Information

Identification

Make:

Still Wagner

Model:

FM-I Type 451 Forklift Truck

Type:

Forklift Truck

👋 Introduction

Market Position

Purpose:

A comprehensive resource for owners and technicians to perform self-repairs, saving on service costs.

Key Features

Content Type:

Specs, diagrams, real photo illustrations, schemes.

Illustrations:

Actual real photo illustrations and schemes.

Value Proposition

Benefit:

Enables users to find and understand how to repair and maintain their machine without relying on external service.

Competitive Analysis

Note:

This manual provides a distinct advantage for owners of the Still Wagner FM-I Type 451 Forklift Truck by offering detailed, self-service capabilities, a niche often underserved by generic repair guides.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Completeness:

100% Complete and Intact, no missing/corrupt pages/sections

Usage Scenarios:

DIY repairs, professional technician reference.

Language

Language:

English

Format

File Format:

Delivery:

Instant Download

Searchability:

Bookmarking:

Storage:

Can be saved to hard-drive or burned to CD-ROM.

📖 Manual Coverage

Systems Covered

Powertrain:

Drive Motor, Drive Wheel, Gear

Braking System:

Electro-magnetic Parking Brake, Generator Service Brake, Hydraulic/Mechanical Service Brake, Brake Deceleration

Chassis And Steering:

Steering

Electrical System:

Electrical Components Guide, Travel and Pump Controller (FPS) A10, Load Handling Controls Module (LAS) 8U61, Converters 1U6/2U3, Display 8A5, CAN bus, Supply and Emergency-Stop Circuit, Joystick 2A20, Single-lever Potentiometers 2R9-2R13, Inductive Proximity Switches, Travel Transducer 1U20

Operator Controls:

Joystick, Single-lever potentiometers

Sensors:

Travel transducer

Power Electronics:

Converters

Procedures Included

Maintenance:

Technical Maintenance Procedures

Diagnostics And Troubleshooting:

Troubleshooting Procedures, Diagnosing Faults

Repair And Overhaul:

Assembly, Disassembly, Servicing, Repair Operations

Calibration:

Implied through coverage of controllers and transducers, likely including calibration procedures for accurate operation.

Installation:

Implied through assembly and disassembly procedures for components.

Technical Depth

Depth:

Deep information for maintenance, assembly, disassembly, and servicing. Includes step-by-step operations.

Diagnostic Tools:

Coverage of electronic controllers, converters, and CAN bus suggests the need for or inclusion of diagnostic protocols and potentially specific diagnostic tools.

Component Level:

Detailed coverage of individual components like motors, brakes, controllers, converters, and sensors.

📊 Manual Specifications

File Format

Requirements:

Adobe PDF Reader

Compatibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.

Print Quality

Features:

Searchable, Bookmarked, Printable

Binding Type

Type:

Digital Download (PDF)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Description:

While specific engine details are not provided in the product description, the manual covers the 'Drive motor' and 'Generator service brake', indicating an electric powertrain or a hybrid system with electric drive components.

Performance

Note:

Performance metrics such as horsepower or torque are not specified in the product information but would be crucial data within the manual for component analysis.

Fuel System

Note:

Given the coverage of 'Drive motor' and potentially 'Generator service brake', it suggests an electric or hybrid powertrain, with no traditional internal combustion engine fuel system details expected.

🔧 Transmission

Transmission:

Covered under 'Gear', implying a mechanical or electro-mechanical transmission system specific to forklift operation.

Features

Control:

Electronic control of travel and pump functions is indicated through the coverage of the FPS A10 controller.

Optional

Note:

No optional transmissions are indicated in the product description.

📐 Dimensions

Exterior

Note:

Specific dimensions for the Still Wagner FM-I Type 451 Forklift Truck are not detailed in the provided product information, but would be present in Chapter 1: Vehicle data within the manual.

Weights

Note:

Weight specifications are not provided but are typically found in vehicle data sections.

Interior

Note:

Interior dimensions are not relevant to this forklift service manual.

🛡️ Safety Features

Active Features

Braking Systems:

Electro-magnetic parking brake, hydraulic/mechanical service brake, and brake deceleration are comprehensively covered, highlighting safety-critical systems.

Control Modules:

Load Handling Controls Module (LAS) 8U61 suggests integrated safety and operational control features.

Passive Features

Emergency Stop:

The 'Supply and emergency-stop circuit' chapter indicates coverage of critical safety shutdown procedures.

Ratings

Note:

Safety ratings are not detailed in the product description but would be a critical aspect of industrial equipment.

💡 Technology Features

Infotainment

Note:

As a forklift, infotainment features are not applicable. The manual focuses on operational controls and diagnostics.

Features:

N/A for forklift

Driver Assistance

Note:

The manual details advanced control modules like the 'Travel and pump controller (FPS) A10' and 'Load handling controls module (LAS) 8U61', which manage operational functions and could be considered advanced control systems for a forklift.

Sensor Technology:

Inductive proximity switches are covered, indicating electronic sensing for various operational functions.

Connectivity

Bus Systems:

CAN bus is explicitly mentioned, indicating modern electronic communication protocols for internal system data exchange.

🔧 Maintenance

Service Intervals

Note:

Specific service intervals are not listed in the product description but are expected to be detailed within the manual, particularly in the 'Vehicle data' and 'Technical maintenance' sections.

Key Components:

Expected to cover intervals for drive motor, brakes, hydraulics, and electronic components.

Fluid Specifications

Note:

Fluid specifications for hydraulic systems, brakes, or gears are not provided in the product description but would be integral to the manual's technical content.

Hydraulic Fluid Type:

Not specified, but likely detailed in manual.

Gear Oil Type:

Not specified, but likely detailed in manual.

Known Issues

Note:

Common issues and their diagnostic and repair procedures are implicitly covered within the troubleshooting and repair sections of the manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Still Wagner (part of the KION Group, known for material handling equipment).

Model Evolution

Type:

FM-I Type 451 is a specific model designation within the Still Wagner forklift range. Specific production years are not detailed, but the manual covers this particular type.

Segment:

Industrial Forklift Truck

Production

Note:

Manufacturing locations and specific production years for this model are not provided in the product description.

🏆 Awards & Recognition

Recognitions

Note:

No specific awards or certifications for the manual itself are mentioned in the product description.