Subaru Forester 1999-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: First Generation (SF Series) Applicable Years: 1999, 2000, 2001, 2002 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact...

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Tipo: Coches

Proveedor:

SKU: 449427

Etiquetas: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Descripción

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Generation:

First Generation (SF Series)

Applicable Years:

1999, 2000, 2001, 2002

Codes

Chassis Codes:

SF5, SF9

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Target Demographic:

Active individuals, families, outdoor enthusiasts seeking a capable and reliable all-weather vehicle.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra.

Unique Selling Proposition:

Standard Symmetrical All-Wheel Drive system, robust engineering, practical utility, and Subaru's reputation for durability.

Key Features

Powertrain:

Subaru's Boxer engine and Symmetrical All-Wheel Drive as standard.

Design:

Higher ground clearance than typical sedans, wagon-like practicality with SUV styling.

Safety:

Emphasis on all-weather traction and stability.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of Subaru Forester 1999-2002 models

Target Audience:

Technicians conversant with general automobile practices

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine repair, overhaul, diagnosis, and specifications for all applicable engine variants.

Transmission:

Service and repair for both automatic (4EAT, 5EAT) and manual transmissions (5MT).

Drivetrain:

All-Wheel Drive (AWD) system, differentials, driveshafts, and axles.

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs, bushings, and control arms.

Brakes:

Disc and drum brake systems, ABS, parking brake, hydraulic circuits, and component replacement.

Steering:

Power steering system, steering rack, pump, and tie rods.

Electrical:

Complete electrical system, wiring diagrams, ECU, sensors, lighting, charging system, starting system, and accessories.

Fuel System:

Fuel pump, injectors, lines, tank, and emissions control systems.

Cooling System:

Radiator, water pump, thermostat, hoses, and fan operation.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair.

Body And Interior:

Body panel repair, interior trim, seats, glass, and doors.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, and tune-ups.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting guides.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components.

Overhaul:

Detailed procedures for engine and transmission rebuilds.

Diagnostics:

On-board diagnostics (OBD-II) interpretation, sensor data analysis, and fault code diagnosis.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic trees.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (text-based PDF)

Printable:

Print Quality

Quality:

High-resolution digital reproduction

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ253 (2.5L SOHC)

Engine Displacement 1:

2498 cc (2.5 Liters)

Engine Configuration 1:

Horizontally Opposed (Boxer) 4-cylinder

Bore X Stroke 1:

99.5 mm x 79.0 mm

Compression Ratio 1:

9.7:1

Horsepower 1:

165 hp @ 5,600 rpm

Torque 1:

166 lb-ft @ 4,000 rpm

Engine Variants

Engine Code 2:

EJ25D (2.5L DOHC Turbocharged - Forester GT/STI)

Engine Displacement 2:

2457 cc (2.5 Liters)

Horsepower 2:

210-220 hp (approx., depending on market/trim)

Torque 2:

200-220 lb-ft (approx., depending on market/trim)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Management

ECU controlled ignition and fuel injection.

🔧 Transmission

Standard

Transmission Type Std:

5-Speed Manual (5MT)

Optional

Transmission Type Opt:

4-Speed Automatic (4EAT), later models may have 5-Speed Automatic (5EAT)

Features

Drivetrain Layout:

Symmetrical All-Wheel Drive (Standard on all models)

AWD System:

Viscous coupling limited-slip center differential with driver-selectable low range (on some manual transmissions).

Fluid Specifications

Automatic Transmission Fluid:

Subaru ATF (or Dexron II/III compatible)

Manual Transmission Fluid:

GL-5 Hypoid Gear Oil SAE 75W-90

📐 Dimensions

Exterior

Length:

4,405 mm (173.4 in)

Width:

1,735 mm (68.3 in)

Height:

1,570 mm (61.8 in) (non-turbo), 1,605 mm (63.2 in) (turbo)

Wheelbase:

2,590 mm (102.0 in)

Ground Clearance:

195 mm (7.7 in)

Interior

Seating Capacity:

Cargo

Cargo Volume Seats Up:

Approx. 0.74 m³ (26.2 cu ft) (with rear seats up)

Cargo Volume Seats Down:

Approx. 1.68 m³ (59.4 cu ft) (with rear seats folded)

Weights

Curb Weight Min:

1,440 kg (3,175 lbs)

Curb Weight Max:

1,580 kg (3,483 lbs)

Gross Vehicle Weight Rating:

Approx. 1,990 kg (4,387 lbs)

Wheels And Tires

Wheel Size:

15-inch or 16-inch alloy or steel wheels

Tire Size Std:

215/70R15

Tire Size Opt:

215/60R16

Bolt Pattern:

5 x 100 mm

Offset:

+48 mm

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

★★★★ (4-star rating)

NHTSA Side Impact Test:

★★★★ (4-star rating)

IIHS Frontal Offset:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available on some models/trims

Passive Features

Airbags:

Driver and front passenger airbags; available side airbags on later models/trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Body Structure:

Reinforced safety cage, crumple zones.

💡 Technology Features

Infotainment

Head Unit:

Factory-fitted AM/FM/CD stereo systems, with cassette players on early models. Aftermarket head unit upgrades are common.

Speakers:

Typically 4 or 6 speaker systems.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Auxiliary Input:

Not standard from the factory; requires aftermarket adapter or head unit replacement.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first. Check owner's manual for severe driving conditions.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter:

Every 15,000 miles (24,000 km) or 12 months (if equipped).

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for iridium-tipped plugs, 30,000 miles (48,000 km) for platinum/copper plugs.

Timing Belt Replacement:

Every 105,000 miles (168,000 km) or 7 years. Crucial for EJ25 engines to prevent catastrophic failure.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SJ or higher)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter change

Coolant Type:

Subaru Super Coolant (or equivalent ethylene glycol based coolant with long-life additives), mixed 50/50 with distilled water.

Coolant Capacity:

Approx. 7.0 US quarts (6.6 liters)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Subaru Genuine Power Steering Fluid (or Dexron III/Mercon compatible)

Known Issues

Head Gaskets:

The EJ25SOHC (EJ253) engines are prone to head gasket failure, particularly at higher mileage. Look for coolant leaks, white smoke, or oil in coolant.

Timing Belt:

Crucial to adhere to the timing belt replacement interval to prevent severe engine damage from belt breakage.

Oil Leaks:

Valve cover gaskets and oil cooler seals can leak with age.

Automatic Transmission:

Some 4EAT transmissions can develop issues with solenoids or the valve body. Regular fluid changes are important.

Wheel Bearings:

Front wheel bearings can wear out, especially with off-road use or if hit by potholes.

📚 Vehicle History

Brand Heritage

Subaru Specialty:

Subaru's reputation for building durable, reliable vehicles with a focus on all-wheel-drive technology and boxer engines.

Model Evolution

Forester Introduction:

The Subaru Forester was introduced in 1997 as a compact crossover SUV, blending the utility of an SUV with the driving characteristics of a car.

Sf Generation:

The 1999-2002 models represent the latter half of the first generation (SF chassis), which received a significant facelift and powertrain updates for the 2001 model year.

Facelift 2001:

Updated exterior styling (headlights, grille, bumpers, hood), revised interior, and optional introduction of the 5-speed automatic transmission.

Production

Manufacturing Plant:

Ota, Gunma Prefecture, Japan

Production Years:

1997-2002 (First Generation)

🏆 Awards & Recognition

Recognitions

Edmunds Rating:

Generally well-regarded for its AWD capability and practicality for its era.

Kbb Rating:

Praised for good value and capability, though fuel economy was average.

Certifications

Safety Certifications:

Met all federal motor vehicle safety standards (FMVSS) for its model years.