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Subaru Impreza 1992-2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation: First Generation (GC/GF/GM) Codes Chassis Codes: GC (Sedan), GF (Wagon), GM (Coupe) 👋 Introduction Market Position Positioning: Subaru's compact car, known...
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SKU: 373314
Subaru Impreza 1992-2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generation:
First Generation (GC/GF/GM)
Codes
Chassis Codes:
GC (Sedan), GF (Wagon), GM (Coupe)
👋 Introduction
Market Position
Positioning:
Subaru's compact car, known for its all-wheel-drive system and rally heritage. This manual caters to enthusiasts and owners seeking to maintain or repair their vehicles.
Competitive Analysis
Competitors:
Competed with vehicles like the Honda Civic, Toyota Corolla, Mitsubishi Lancer, and Ford Focus of the era.
Key Features
AWD Standard:
Many Impreza models featured Subaru's Symmetrical All-Wheel Drive as standard, a significant selling point and a key differentiator.
Rally Heritage:
The Impreza's strong connection to the World Rally Championship (WRC) influenced its performance-oriented variants (e.g., WRX) and image.
📋 Manual Details
Coverage Areas
Years Covered:
1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Estimated Pages:
1500-2500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine fuel and emission control, engine electrical, exhaust system, automatic transmission, manual transmission, drive shafts, differentials
Chassis:
Suspension (front and rear), steering system, braking system (front discs, rear drums/discs), wheels and tires
Electrical:
Body electrical systems, lighting, instruments and gauges, audio systems, power windows, power locks, wipers and washers, climate control blower
Body:
Body construction, exterior trim, interior trim, doors, glass, bumpers, HVAC system (heating, ventilation, air conditioning)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs) for engine and transmission control modules, component testing procedures
Repair:
Component removal and installation (e.g., engine components, transmission, brakes, suspension parts, interior/exterior panels), engine rebuild procedures, transmission overhaul
Specifications:
Torque specifications for fasteners, fluid capacities, electrical specifications (wiring diagrams, component resistance values), engine timing, valve clearance
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to detailed engine and transmission overhaul, electrical system diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Popular:
EJ22 (2.2L naturally aspirated), EJ20 (2.0L naturally aspirated and turbocharged - WRX models)
Performance
Ej22 Horsepower:
Approx. 135 hp @ 5600 rpm
Ej22 Torque:
Approx. 137 lb-ft @ 4400 rpm
Ej20 Turbo Horsepower:
Approx. 217 hp (WRX, early models)
Ej20 Turbo Torque:
Approx. 213 lb-ft (WRX, early models)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Engine Design
Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Engine Management
Ignition:
Distributorless Ignition System (DIS) on later models, distributor ignition on earlier models.
🔧 Transmission
Standard
AWD Transmission Type:
5-speed Manual Transmission (often with AWD), 4-speed Automatic Transmission (often with AWD)
Optional
FWD Transmission:
Some base models might have been Front-Wheel Drive (FWD) with either manual or automatic, though less common.
Features
AWD Center Differential:
Viscous coupling center differential and limited-slip rear differential (on many AWD models) for power distribution.
Fluid Specifications
Manual Transmission Fluid:
GL-5 Gear Oil (e.g., 75W-90 or 80W-90)
Automatic Transmission Fluid:
Subaru ATF HP or Dexron III equivalent
📐 Dimensions
Exterior
Wheelbase Gc Sedan:
2520 mm (99.2 in)
Wheelbase Gf Wagon:
2520 mm (99.2 in)
Length Gc Sedan:
4345 mm (171.1 in)
Length Gf Wagon:
4350 mm (171.3 in)
Weights
Curb Weight Typical:
1200-1450 kg (2645-3200 lbs) depending on trim and AWD.
Wheel Bolt Pattern:
5x100 mm
Tire Size Common:
195/60R15, 205/50R16 (Varies by trim, WRX may use 205/55R16 or larger)
🛡️ Safety Features
Ratings
NHTSA Ratings Early:
Generally moderate for the era; specific ratings may vary by year and test methodology. Frontal impact was the primary focus.
Active Features
ABS:
Available on higher trims and optional, standard on many WRX models.
AWD:
Subaru's Symmetrical All-Wheel Drive system enhances traction and stability, contributing to active safety.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models by mid-generation.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player or optional CD player. Speaker configurations vary by trim level.
Display:
Minimal, typically a small LCD for radio presets or clock. No central touchscreen displays.
Driver Assistance
Cruise Control:
Available on many models, particularly higher trim levels.
Traction Control:
Not commonly available or was a very basic system on some later models, especially those with automatic transmissions. AWD served as primary traction aid.
Connectivity
Aux Input:
Not available in stock form; aftermarket head unit installations are common for Bluetooth/USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3-6 months, whichever comes first. Check manual for specific conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months. Inspect more frequently.
Spark Plug Replacement:
Approximately every 30,000 miles (48,000 km) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4-5 years. Critical maintenance item for EJ engines.
Fluid Specifications
Engine Oil Capacity:
4.2-4.5 Liters (4.4-4.8 Quarts) with filter (EJ22/EJ20). Check manual for precise capacity.
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30. Check manual for viscosity based on climate.
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol based coolant with Subaru additive).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
While not as prevalent as on later EJ engines, early EJ25 engines (not common in US Imprezas of this gen, more in Outback/Forester) are known for head gasket leaks. The EJ22 and EJ20 are generally more robust in this regard.
Oil Leaks:
Can occur from valve cover gaskets, oil pan gaskets, and front crankshaft/camshaft seals due to age and mileage.
Automatic Transmission Issues:
Some transmissions may experience delayed engagement or harsh shifting with age and mileage, often related to fluid degradation or valve body wear.
Suspension Wear:
Worn control arm bushings, ball joints, and strut mounts are common due to the AWD system's demands and age.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Subaru's history is deeply rooted in aviation engineering, influencing its unique boxer engine and symmetrical AWD layout.
Model Evolution
First Generation Launch:
The Subaru Impreza was introduced globally in late 1992 for the 1993 model year, replacing the Subaru Leone.
Mid Cycle Refresh:
A significant facelift occurred for the 1998 model year, introducing new styling for the front and rear fascias, and improved interior features. The coupe body style (GM) was also introduced around this time.
Production
Assembly Locations:
Primarily manufactured in Japan.
Key Variants:
Included the performance-oriented WRX (World Rally eXperimental) models, known for their turbocharged engines and rally racing success.
🏆 Awards & Recognition
Recognitions
Car And Driver તિહાસ:
The Impreza WRX and later WRX STI variants consistently received praise from automotive publications like Car and Driver for their performance and handling.
Rally Championships:
Subaru Impreza WRX models achieved significant success in the World Rally Championship, winning multiple driver and manufacturer titles.
Ratings
Jd Power Initial Quality:
Variable depending on the specific year and model, but Subaru generally ranked well for reliability among Japanese manufacturers during this period.
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