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Subaru Impreza 1992-1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation: First Generation (GC/GF/GM) Codes Chassis Codes: GC8 (sedan), GF8 (wagon/coupe) 👋 Introduction Market Position Segment: Compact Car / Affordable Performance Target...
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SKU: 449430
Subaru Impreza 1992-1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generation:
First Generation (GC/GF/GM)
Codes
Chassis Codes:
GC8 (sedan), GF8 (wagon/coupe)
👋 Introduction
Market Position
Segment:
Compact Car / Affordable Performance
Target Audience:
Enthusiasts, DIY mechanics, owners seeking in-depth repair knowledge.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic, Toyota Corolla, Mazda Protege.
Key Features
All Wheel Drive:
Iconic Subaru Symmetrical All-Wheel Drive system offered on many variants, a significant differentiator.
Rally Heritage:
Strong ties to World Rally Championship (WRC) homologation specials (e.g., WRX variants in later generations), fostering a performance image.
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, repair, and diagnostics for all engine variants including EJ15, EJ18, EJ20 (Naturally Aspirated and Turbocharged).
Engine Management:
ECU diagnostics, fuel injection system, ignition system, emissions control systems (EVAP, EGR), sensor troubleshooting.
Transmission:
Manual and Automatic transmission repair, overhaul, clutch replacement, gear shift linkage, torque converter.
Drivetrain:
All-Wheel Drive (AWD) system diagnostics and repair, viscous coupling, center differential, front and rear differentials.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, sway bars), power steering system, steering rack, wheel alignment.
Brakes:
Front and rear brake systems (disc and drum configurations), ABS diagnostics and repair, brake fluid replacement, brake component replacement.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, lighting (headlights, taillights, interior), fuses, relays, power windows, locks, wipers.
HVAC:
Air conditioning system diagnosis and repair, heater core replacement, blower motor, climate control systems.
Body Chassis:
Body panel repair, door mechanisms, glass replacement, exterior trim, interior trim, chassis structural integrity.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change.
Engine Repair:
Timing belt/chain replacement, head gasket repair, piston and ring replacement, valve adjustment, turbocharger rebuild (for turbo models).
Transmission Repair:
Clutch kit replacement, transmission fluid and filter change (automatic), gear overhaul, seal replacement.
Suspension Steering Repair:
Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump replacement.
Brake System Repair:
Brake pad and rotor replacement, caliper overhaul, wheel cylinder replacement, brake line repair/replacement, ABS sensor replacement.
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, wiring harness repair, module diagnostics.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.
Technical Depth
Diagnostic Procedures:
Detailed diagnostic flowcharts and procedures for identifying root causes of malfunctions.
Rebuild Procedures:
Comprehensive instructions for overhauling major components like engines and transmissions.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Clearances Tolerances:
Specific measurements for engine internal clearances, bearing tolerances, and component fits.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution scans ensuring clarity of text and diagrams.
Searchable:
Yes (Text-searchable PDF for quick information retrieval).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
EJ15, EJ18, EJ20 (SOHC and DOHC)
Engine Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Displacement:
1.5L (EJ15), 1.8L (EJ18), 2.0L (EJ20)
Performance
Horsepower Range:
Approx. 95 hp (EJ15) to 217 hp (EJ20 Turbocharged WRX STI variants, though less common in early US models).
Torque Range:
Approx. 130 Nm (EJ15) to 290 Nm (EJ20 Turbocharged).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified by region and engine variant)
Engine Internals
Timing Belt:
Timing Belt Driven (requires regular replacement)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) on most models.
Gear Ratios:
Specific ratios vary by model and transmission type, detailed in the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil (Subaru recommend specific fluids; consult manual for exact part numbers/specs).
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent (check manual for precise specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 4,335 mm (sedan), 4,350 mm (wagon)
Width:
Approx. 1,690 mm
Height:
Approx. 1,405 mm (sedan), 1,425 mm (wagon)
Wheelbase:
Approx. 2,520 mm
Weights
Curb Weight:
Approx. 1,200 - 1,400 kg (varies by model and equipment)
Gross Vehicle Weight Rating:
Varies by model, consult vehicle plate.
🛡️ Safety Features
Ratings
Crash Test Results:
NHTSA/IIHS data for this era may be limited, but generally rated as good for its time. Manual provides safety system details.
Active Features
Anti Lock Brakes:
Available ABS on higher trims and certain models.
All Wheel Drive:
Standard Symmetrical AWD enhances traction and stability.
Passive Features
Airbags:
Driver and passenger front airbags (standard on later models, potentially optional on early ones).
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player. Optional CD player available on some trims.
Speaker Configuration:
Typically 2 or 4 speakers.
Driver Assistance
Traction Control:
Generally not available on this generation.
Connectivity
Auxiliary Input:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil recommended).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first. Crucial due to interference engine design.
Spark Plugs:
Every 30,000 - 60,000 miles depending on plug type (check manual).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Coolant:
Subaru Genuine Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
While more prevalent in later EJ25 engines, early EJ series engines can experience head gasket leaks, especially under high stress.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt slippage and catastrophic engine damage.
Suspension Wear:
Bushings and sway bar links can wear over time, leading to clunking noises and compromised handling.
Oil Leaks:
Common areas include valve cover gaskets and oil pan gaskets.
📚 Vehicle History
Brand Heritage
Subaru Legacy:
The Impreza was developed as a smaller, sportier alternative to the Subaru Legacy, sharing its boxer engine and AWD architecture.
Model Evolution
First Generation:
Introduced in 1992 in Japan, arriving in North America for the 1995 model year. Known for its rally-inspired driving dynamics.
Performance Variants:
Early performance models like the WRX (World Rally eXperimental) were available in some markets, laying the groundwork for future icons.
Production
Manufacturing Plant:
Mainly Subaru's Yajima Plant in Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver magazine often included Subaru models in their 10Best lists for performance and value, particularly later WRX variants.
Rally Success:
The Impreza platform's success in the World Rally Championship significantly boosted its global appeal and reputation for durability and performance.
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