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    Subaru Loyale 1984-1994 Service Repair Manual

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    The Subaru Loyale, produced between 1984 and 1994, offered a range of body styles including coupes, sedans, station wagons, and the distinctive BRAT. Known for its robust engineering, the Loyale...
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    Tipo: Car
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    SKU: 89128
    The Subaru Loyale, produced between 1984 and 1994, offered a range of body styles including coupes, sedans, station wagons, and the distinctive BRAT. Known for its robust engineering, the Loyale featured Subaru's signature horizontally opposed engines (EA71, EA81, and EA82 series) and its pioneering Symmetrical All-Wheel Drive system, which provided exceptional traction and stability in various conditions. This emphasis on capability and durability made the Loyale a practical choice for drivers seeking reliable transportation, particularly in inclement weather. Its design prioritized functionality, with models like the station wagon offering ample cargo space and utility. This comprehensive factory service manual provides detailed information for the maintenance, repair, and troubleshooting of the Subaru Loyale. Covering a wide array of systems, including the 1.6L and 1.8L engines (naturally aspirated and turbocharged), manual and automatic transmissions, and both front-wheel drive and all-wheel drive drivetrains, this manual is an essential resource. It details routine maintenance procedures, engine and transmission overhauls, suspension and brake system repairs, and extensive electrical system diagnostics. With over 1000 pages of technical guidance, this manual equips owners, technicians, and mechanics with the knowledge necessary to keep their Loyale operating at peak performance.
    🏷️ Basic Information
    Identification
    Make:
    Subaru
    Model:
    Loyale
    Year Range:
    1984-1994
    Codes
    Chassis Code:
    AG, AH, AJ, AK (Station Wagon/DL/GL), AM, AP (Sedan/DL/GL), AT, AU (BRAT)
    Engine Codes:
    EA71, EA81, EA82
    👋 Introduction
    Market Position
    Positioning:
    The Subaru Loyale represented Subaru's entry into the compact and mid-size car segments, emphasizing practicality, all-wheel drive capability, and ruggedness. It competed with vehicles like the Toyota Corolla, Honda Civic, Ford Escort, and Volkswagen Golf of its era.
    Competitive Analysis
    Key Differentiators:
    Standard or available All-Wheel Drive (AWD) was a primary differentiator, setting the Loyale apart from many front-wheel-drive competitors. Its horizontally opposed (boxer) engine contributed to a lower center of gravity, enhancing handling and stability. The wagon models were particularly popular for their utility and capability in adverse weather conditions.
    Key Features
    Notable Features:
    Symmetrical All-Wheel Drive, horizontally opposed engine, optional turbocharging (EA82T), dual-range 4WD transfer case (on some models), independent front suspension, solid rear axle or independent rear suspension (depending on model/year), tilt steering wheel, tachometer, rear window wiper/washer (wagon).
    📋 Manual Details
    Coverage Areas
    Engine Coverage:
    1.6L EA71, 1.8L EA81, 1.8L EA82 (SOHC, DOHC, Turbo)
    Transmission Coverage:
    4-speed Manual, 5-speed Manual, 3-speed Automatic, 4-speed Automatic
    Drivetrain Coverage:
    Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - Full-time and Dual-Range
    Body Styles Covered:
    2-Door Coupe (DL/GL), 4-Door Sedan (DL/GL), 5-Door Station Wagon (DL/GL/RX), 2-Door BRAT (B2WD/4WD)
    Page Count
    Estimated Page Count:
    1000+
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing belts/chains, lubrication system, cooling system, fuel delivery system (carburetor/fuel injection), exhaust system
    Engine Electrical:
    Ignition system, starting system, charging system, ECU/ECM diagnosis, sensors, emissions control systems
    Transmission Drivetrain:
    Manual transmission overhaul, automatic transmission overhaul, clutch system, transfer case, front and rear differentials, CV joints, driveshafts, AWD system operation and service
    Suspension Steering:
    Front suspension (McPherson struts), rear suspension (independent trailing arm/solid axle depending on model), steering gear, power steering system, wheel alignment specifications
    Brakes:
    Front disc brakes, rear drum brakes (some models with rear discs), brake system diagnostics, ABS (if equipped), parking brake
    Electrical System:
    Wiring diagrams, lighting system, instrument cluster, interior and exterior electronics, power windows, locks, mirrors, horn, wiper/washer system
    Body Chassis:
    Body panel removal/installation, interior trim, doors, windows, bumpers, chassis lubrication, rust prevention
    HVAC:
    Heating, ventilation, and air conditioning (HVAC) system service, refrigerant handling (where applicable)
    Procedures Included
    Routine Maintenance:
    Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, power steering fluid change, transmission fluid change, differential fluid change
    Engine Repair:
    Head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service, carburetor rebuild, fuel injection cleaning and servicing
    Transmission Repair:
    Clutch replacement, transmission gear replacement, seal replacement, torque converter service, automatic transmission internal repair
    Suspension Steering Repair:
    Strut and shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump and rack repair
    Brake Repair:
    Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake caliper/wheel cylinder overhaul, brake line replacement, bleeding procedures
    Electrical Diagnostics:
    Troubleshooting electrical faults using wiring diagrams, component testing, sensor diagnosis, ECU/ECM relearn procedures (where applicable)
    Body Repair:
    Door adjustment, window regulator repair, minor body panel replacement, trim piece installation
    Troubleshooting:
    Diagnostic charts, symptom-based troubleshooting guides for common issues
    Technical Depth
    Depth:
    Comprehensive: Covers everything from basic maintenance and adjustments to complete engine and transmission overhauls, detailed electrical diagnostics, and bodywork procedures.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable Text:
    Yes (typically)
    Printable:
    Yes
    Print Quality
    Quality:
    High-resolution scans of original factory documentation
    Binding Type
    Type:
    Digital Download (Not a physical product)
    Paper Type
    Type:
    N/A (Digital)
    ⚙️ Engine Specifications
    Primary Engine
    Engine 1.6L:
    EA71: 1.6L (1595cc) Naturally Aspirated SOHC 4-cylinder boxer. Power output typically around 70-73 HP @ 5200 RPM, Torque around 80-82 lb-ft @ 3200 RPM. Carbureted.
    Engine 1.8L Na:
    EA81: 1.8L (1769cc) Naturally Aspirated SOHC 4-cylinder boxer. Power output typically around 73-80 HP @ 4800-5200 RPM, Torque around 95-100 lb-ft @ 2800-3200 RPM. Carbureted or early EFI.
    Engine 1.8L DOHc Turbo:
    EA82T: 1.8L (1769cc) Turbocharged DOHC 4-cylinder boxer. Power output typically around 95-115 HP @ 5200-5600 RPM, Torque around 120-135 lb-ft @ 2800-3200 RPM. Fuel injected, intercooled turbocharger on later models.
    Performance
    Typical 0 60Mph:
    10-15 seconds (depending on engine, drivetrain, and transmission)
    Fuel Economy Est:
    18-25 MPG (city/highway, depending on engine and drivetrain)
    Fuel System
    Carbureted Engines:
    Hitachi or Keihin 2-barrel carburetors (e.g., EA71, EA81)
    Fuel Injected Engines:
    Electronic Fuel Injection (EFI) with Bosch or Subaru ECUs for EA82 and EA82T engines
    🔧 Transmission
    Standard
    Manual Transmission:
    4-speed and 5-speed manual transmissions available
    Optional
    Automatic Transmission:
    3-speed and 4-speed automatic transmissions available
    Features
    AWD System:
    Symmetrical All-Wheel Drive (AWD) typically featuring a viscous coupling limited-slip center differential in manual transmission AWD models, or a torque-sensing front differential and a drive shaft coupling with a viscous LSD in automatic AWD models. Some 4WD models featured a dual-range transfer case.
    📐 Dimensions
    Exterior
    Length Station Wagon:
    Approx. 167-170 inches (4240-4318 mm)
    Width Station Wagon:
    Approx. 65.2-65.6 inches (1656-1666 mm)
    Height Station Wagon:
    Approx. 54.7-56.3 inches (1390-1430 mm)
    Wheelbase:
    Approx. 96.9 inches (2460 mm)
    Cargo
    Cargo Volume Wagon:
    Approx. 30-60 cu ft (with rear seats folded, depending on specific model configuration)
    Weights
    Curb Weight:
    Approx. 2100-2500 lbs (950-1135 kg) depending on configuration
    Gross Vehicle Weight Rating:
    Approx. 3200-3500 lbs (1450-1590 kg)
    🛡️ Safety Features
    Ratings
    NHTSA Ratings:
    Specific NHTSA ratings for these model years are not readily available in a consolidated format. Vehicles of this era generally had lower ratings than modern standards.
    Active Features
    Braking System:
    Front disc, rear drum standard. Optional front and rear discs on higher trims or later models. ABS not common in early models, introduced on some later models.
    Passive Features
    Seat Belts:
    3-point front seatbelts, lap belts in rear
    Body Structure:
    Reinforced passenger compartment, crumple zones (design evolved throughout production)
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM radio with cassette player. Options for upgraded stereos and speakers were available.
    Driver Assistance
    Features:
    Limited driver assistance features by modern standards. Key features were focused on drivetrain and chassis design (AWD, low CG).
    Connectivity
    Features:
    No modern connectivity features like Bluetooth or USB. Connectivity was limited to basic radio and speaker systems.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used.
    Air Filter Replacement:
    Every 15,000-30,000 miles (24,000-48,000 km) or annually
    Spark Plug Replacement:
    Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. platinum)
    Timing Belt Replacement:
    Every 50,000-70,000 miles (80,000-112,000 km) or 5 years for EA82 engines. EA71 and EA81 engines often used timing chains or gears, which typically do not require replacement unless worn.
    Fluid Specifications
    Engine Oil Viscosity:
    SAE 10W-30 or 10W-40 is common for most conditions. Refer to manual for specific temperature ranges.
    Engine Oil Capacity:
    Approx. 4-5 quarts (3.8-4.7 liters) with filter, depending on engine
    Coolant:
    Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Subaru Super Coolant or equivalent is recommended for later models.
    Transmission Fluid Manual:
    API GL-4 SAE 75W-90 or 80W-90 gear oil. Check manual for specific recommendation.
    Transmission Fluid Automatic:
    Dexron II or equivalent ATF. Check manual for specific part number/type.
    Differential Fluid:
    API GL-5 SAE 80W-90 gear oil for front and rear differentials. Check manual for specific viscosity and LSD additive if applicable.
    Known Issues
    Head Gasket Leaks:
    While not as prevalent as in later EJ-series engines, older EA-series engines can develop head gasket leaks, particularly on the EA82 series due to thermal cycling and material aging.
    Carburetor Issues:
    Carburetors on EA71 and EA81 engines can become gummed up or require adjustment due to age, leading to rough idling or poor performance. Fuel leaks are also a potential concern.
    Rust And Corrosion:
    Common in vehicles of this era, especially in areas with road salt. Rust can affect wheel arches, rocker panels, door bottoms, and the undercarriage.
    Cv Joint Wear:
    Front CV joints can wear out, leading to clicking noises during turns, especially in AWD models.
    Heater Core Leaks:
    Leaking heater cores can lead to coolant loss and a foggy windshield.
    Electrical Connector Corrosion:
    Corroded electrical connectors can cause intermittent faults in various systems.
    📚 Vehicle History
    Brand Heritage
    Subaru Heritage:
    Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a history rooted in aerospace engineering, which influenced its early automotive designs, particularly the use of horizontally opposed engines and robust drivetrains. Known for its pioneering use of AWD in passenger cars.
    Model Evolution
    Loyale Lineage:
    The Loyale was the successor to the Subaru DL/GL models. It continued Subaru's reputation for building reliable, capable vehicles with a focus on AWD. The Loyale itself evolved through various facelifts and engine updates during its production run, culminating in the introduction of more advanced fuel injection and turbocharging on the EA82 and EA82T engines.
    Production
    Production Period:
    1984-1994. The Loyale nameplate was used for the North American market, while similar vehicles were sold under different names globally.
    Manufacturing Location:
    Japan
    🏆 Awards & Recognition
    Recognitions
    Off Road Capability:
    While not an off-road vehicle, the Loyale's AWD system, especially with the dual-range transfer case on certain models, gave it superior traction and mild off-road capability compared to its FWD competitors, often earning praise in automotive reviews for its all-weather performance.
    Durability:
    Subaru vehicles of this era are generally recognized for their durability and longevity, with many surviving examples still on the road today.
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