Suzuki DR 200 SE 1996 Factory Service Repair Manual Pdf Download

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

15 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 50691

Etiquetas: 1996 DR 200 SE DR Series Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

The Suzuki DR200SE, produced in 1996, is a versatile dual-sport motorcycle designed for both on-road commuting and light off-road adventures. Building on Suzuki's strong heritage in dual-sport motorcycles, this model is recognized for its compact, lightweight design and user-friendly engine, making it an accessible choice for riders. Its robust build quality and reliable performance, characteristic of the DR series, ensure it can handle a variety of riding conditions. This entry-level to mid-range motorcycle offers a balanced approach to versatility, competing effectively with other lightweight dual-sport offerings of its era. This comprehensive English-language service and repair manual provides detailed information essential for maintaining and repairing your 1996 Suzuki DR200SE. It covers critical areas including the engine, fuel system, lubrication system, chassis, and electrical system. Within its pages, you will find step-by-step procedures for routine maintenance, complex repairs, and troubleshooting, supported by detailed diagrams, illustrations, and critical torque specifications. This manual is an invaluable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR200SE

Year:

Vehicle Type:

Dual-sport Motorcycle

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Market Position:

Entry-level to mid-range dual-sport motorcycle, appealing to riders for light trail use, commuting, and general off-road adventure.

Competitive Analysis

Competitive Analysis:

Competes with other lightweight dual-sport offerings from manufacturers like Kawasaki (KLR250), Honda (XR250L), and Yamaha (XT225) in the mid-1990s market, emphasizing affordability and ease of use.

Key Features

Key Features:

Compact and lightweight design, user-friendly engine, reliable performance, suitable for both on-road and off-road riding, robust build quality characteristic of Suzuki's DR series.

📋 Manual Details

Coverage

Coverage Areas:

Engine, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Periodic Maintenance, General Information

Page Count

Page Count:

Not Specified (Comprehensive)

Manual Type

Manual Type:

Service and Repair Manual

Dealer Equivalence:

Same as available in official dealer workshops.

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, internal components, troubleshooting, torque specifications, specifications

Fuel And Lubrication Systems:

Carburetor, fuel tank, fuel lines, oil pump, oil filter, lubrication passages, oil capacities

Chassis Systems:

Frame, suspension (front fork, rear shock), steering, wheels, brakes (front and rear), chain drive

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), lighting, battery, wiring diagrams, fuses

Emission Control:

Information related to emission control systems and regulations.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, chain adjustment, brake pad inspection/replacement, air filter cleaning/replacement

Repair Procedures:

Engine rebuilds, carburetor tuning, suspension overhauls, brake system repairs, electrical component replacement

Troubleshooting:

Diagnostic charts for common problems, step-by-step troubleshooting guides

Torque Settings:

Comprehensive listing of all critical torque specifications for engine, chassis, and drivetrain components.

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine and chassis overhauls)

Diagnostic Charts:

Yes, includes detailed troubleshooting charts for various systems.

Illustrations Diagrams:

Step-by-step diagrams and illustrations for all workshop procedures.

📊 Manual Specifications

File Characteristics

File Format:

Searchable Text:

Yes (implied by PDF format, though explicit confirmation not provided)

Zoom Capability:

Compatibility:

All Versions of Windows & Mac

Additional Requirements:

Adobe PDF Reader & WinZip

Print Quality

Print Quality:

High Resolution (suitable for printing)

Binding Type

Binding Type:

Digital (Downloadable File)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air-cooled, SOHC

Displacement:

199 cc

Bore X Stroke:

66.0 mm x 57.6 mm

Compression Ratio:

9.4:1

Performance

Horsepower:

Approximately 16-18 HP (estimated, varies by region and tuning)

Torque:

Not specified, but typical for its class.

Fuel System

Fuel Delivery:

Carburetor (Mikuni VM26)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approximately 7.0 liters (1.8 gallons)

Lubrication System

Lubrication Type:

Wet sump

Oil Capacity:

Approximately 1.4 liters (1.5 US qt) with filter change

Oil Type:

API SE, SF or SG classification, SAE 10W-30 or 10W-40 (check manual for exact specification)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch Type:

Wet multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Overall Length:

Approximately 2145 mm (84.4 in)

Overall Width:

Approximately 805 mm (31.7 in)

Overall Height:

Approximately 1155 mm (45.5 in)

Wheelbase:

Approximately 1370 mm (53.9 in)

Ground Clearance:

Approximately 265 mm (10.4 in)

Seat Height:

Approximately 840 mm (33.1 in)

Weights

Dry Weight:

Approximately 113 kg (249 lbs)

Wet Weight:

Not specified (typically around 120-125 kg with fluids)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are typically not standardized like automobiles)

Active Features

Braking System Front:

Disc brake

Braking System Rear:

Drum brake

Passive Features

Lighting:

Headlight, taillight, brake lights, turn signals

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic motorcycle instrumentation)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months (refer to manual for exact recommendation)

Spark Plug Service:

Inspect every 3,000 km (1,800 miles), replace as needed

Air Filter Cleaning:

Clean every 3,000 km (1,800 miles) or more frequently in dusty conditions

Chain Adjustment:

Check and adjust slack every 1,000 km (600 miles)

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (check manual)

Known Issues

Known Issues:

Carburetor gumming if not ridden regularly, occasional electrical connector corrosion, wear on chain and sprockets, fork seal leaks with heavy off-road use.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long and successful history in motorcycle manufacturing, particularly in dual-sport and off-road segments, with the DR series being a hallmark of their rugged and reliable offerings.

Model Evolution

Model Evolution:

The DR200SE is part of Suzuki's lineage of dual-sport motorcycles, evolving from earlier DR models. It focused on providing an accessible and versatile platform for a wide range of riders.

Production

Production Period:

The DR200SE was produced through the late 1990s and into the early 2000s, with minor updates.

Manufacturing Location:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Recognitions:

While the DR200SE itself may not have specific documented awards, the DR series is generally recognized for its reliability and value in the dual-sport market.