Suzuki DR 200 SE 2009 Factory Service Repair Manual Pdf Download

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Tipo: Motorcycle

Proveedor:

SKU: 50704

Etiquetas: 2009 DR 200 SE DR Series Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

This manual covers the 2009 Suzuki DR200SE, a versatile dual-sport motorcycle renowned for its reliability and suitability for a range of riding conditions, from light off-road trails to daily commuting. As part of a respected series, this model exemplifies a commitment to robust engineering and practical design. The DR200SE features a 199 cc air-cooled, 4-stroke engine, delivering approximately 14.5 HP, paired with a 5-speed transmission and a dependable chain drive. Its construction prioritizes durability and ease of use, making it a favored choice for riders seeking an accessible and dependable machine. The Factory Service Repair Manual provides comprehensive guidance for the maintenance and repair of the 2009 Suzuki DR200SE. It details procedures for all major systems, including the engine, fuel and lubrication systems, chassis, and electrical components. Within its extensive coverage, you will find step-by-step instructions for periodic maintenance, troubleshooting common issues, and performing in-depth repairs. The manual also includes essential technical specifications, torque settings, fluid requirements, and detailed illustrations, ensuring that owners, mechanics, and technicians have the necessary information to keep the DR200SE operating at peak performance and reliability.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR200SE

Year:

Codes

Engine Code:

G416 (typical for DR200SE)

Chassis Code:

DR200SE (specific variants may have internal codes)

👋 Introduction

Market Position

Target Audience:

Suzuki DR200SE 2009 owners, independent repair shops, DIY enthusiasts.

Competitive Analysis

Manual Advantage:

Provides the same comprehensive information as official dealer service manuals, offering a cost-effective alternative for accurate repairs.

Key Features

Ease Of Use:

Designed for simplicity and ease of use, with step-by-step diagrams and clear instructions.

Completeness:

Covers every part of the vehicle, ensuring no critical information is missed for effective maintenance and repair.

📋 Manual Details

Coverage Areas

Systems Covered:

General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information

Page Count

Estimated Page Count:

Approx. 300-500 pages (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Internal engine components, top end, bottom end, valve train, piston/ring replacement, cylinder head overhaul, crankshaft, connecting rods.

Fuel System:

Carburetor assembly and adjustment, fuel lines, fuel tank, fuel pump (if applicable).

Lubrication System:

Oil pump, oil passages, oil filter replacement, oil change procedures, oil capacity.

Chassis:

Frame, suspension (front and rear), forks, shock absorbers, steering system, wheel bearings, swingarm, chain drive, brakes (front and rear).

Electrical System:

Ignition system, starter motor, battery, charging system (alternator/stator), lighting, wiring diagrams, fuses, switches, indicators.

Emission Control:

Information related to emissions systems and compliance, if applicable to the model year and region.

Procedures Included

Periodic Maintenance:

Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, brake adjustments, tire pressure checks, general inspections.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues.

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all major components.

Technical Specifications:

Torque settings for critical fasteners, fluid capacities, electrical specifications, measurement tolerances.

Diagrams:

Detailed illustrations and exploded views for easy identification of parts and assembly.

Technical Depth

Depth Of Coverage:

Comprehensive, covering all aspects from basic maintenance to in-depth engine and electrical system repairs, equivalent to dealer workshop standards.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely searchable text within the PDF, enabling quick access to information.

Print Quality

Printability:

Designed to be printable, allowing users to create hard copies for workshop use.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac

Requirements

Software Requirements:

Adobe PDF Reader and WinZip (or equivalent unzipping software)

Features

Zoom Functionality:

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, OHC, 2-valve

Displacement:

199 cc

Bore X Stroke:

66.0 mm x 57.2 mm (typical specification)

Cooling System:

Air-cooled

Performance

Horsepower:

Approx. 14.5 HP @ 7,000 rpm (typical for DR200SE, actual may vary)

Torque:

Approx. 16 Nm @ 6,000 rpm (typical for DR200SE, actual may vary)

Fuel System

Fuel Delivery:

Carburetor (MIKUNI VM22SS or similar)

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

API SF or SG, SAE 10W-40 (verify in manual for exact specification)

Oil Capacity:

Approx. 1.4 L (including oil filter, verify in manual)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet multi-plate

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 2050 mm (typical for DR200SE)

Width:

Approx. 805 mm (typical for DR200SE)

Height:

Approx. 1140 mm (typical for DR200SE)

Weights

Dry Weight:

Approx. 114 kg (typical for DR200SE)

Fuel Tank Capacity:

Approx. 6.8 L (including reserve, typical for DR200SE)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle, not typically rated by NHTSA/Euro NCAP)

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (typical configuration)

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation (speedometer, odometer, neutral indicator, turn signal indicators).

Driver Assistance

Rider Aids:

None (standard motorcycle features)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km or 6 months, whichever comes first (verify in manual)

Air Filter Cleaning:

Every 1,000 km or as needed in dusty conditions (verify in manual)

Spark Plug Replacement:

Every 6,000 km or annually (verify in manual)

Chain Adjustment:

Every 1,000 km or as needed (verify in manual)

Fluid Specifications

Engine Oil Specification:

SAE 10W-40, API SF or SG (refer to manual for exact Suzuki recommendation)

Brake Fluid Specification:

DOT 3 or DOT 4 (verify in manual)

Known Issues

Common Wear Items:

Clutch plates, brake pads, sprockets, chain, tires, carburetor jets (due to age and usage).

Potential Problems:

Carburetor clogging if fuel is left sitting for extended periods, chain/sprocket wear, typical for dual-sport bikes of this era.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Dr Series:

The DR series represents Suzuki's range of dual-sport motorcycles, known for their versatility and reliability.

Production

Production Period:

The DR200SE has been in production for several years, with updates and variations across model years. The 2009 model is a specific iteration.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Not specifically noted for awards, but the DR200SE is recognized for its reliability and suitability for light off-road and commuting.