Description:
The Suzuki GSXR600 (K4/K5 generation) was a highly regarded middleweight supersport motorcycle known for its performance, handling, and race-derived technology. This manual targets owners and technicians aiming for precise maintenance and repair.
Competitors:
Honda CBR600RR, Yamaha R6, Kawasaki ZX-6R
Advantage:
Provides detailed, manufacturer-specific information for optimal servicing and repair, enabling professional-quality results.
Engine:
Complete overhaul, disassembly, reassembly, tuning
Fuel System:
Carburetor settings, fuel pump, lines, injectors (if applicable)
Ignition System:
Ignition timing, spark plugs, coils, CDI unit
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust headers
Electrical System:
Wiring diagrams, charging system, lighting, starter, battery
Body:
Fairings, seat, fuel tank, fenders, mirrors
Transmission:
Gearbox disassembly, inspection, reassembly, clutch
Suspension:
Front fork disassembly, adjustment, rear shock absorber, linkages
Brakes:
Brake caliper overhaul, master cylinder, brake lines, pad replacement
Wheels And Tires:
Wheel bearing replacement, tire pressure, wheel balance
Cooling System:
Radiator, cooling fan, coolant hoses, thermostat
Frame And Steering:
Steering head bearing replacement, frame inspection
Proprietary Components:
Includes instructions for proprietary Suzuki components and references for third-party parts if integrated.
Maintenance:
Routine servicing, tune-ups, fluid changes, filter replacements
Removal Installation:
Detailed procedures for component removal and installation
Assembly Disassembly:
Step-by-step guides for major component overhauls
Troubleshooting:
Diagnostic procedures for common issues
Special Tool Identification:
References to specific Suzuki special tools and their application
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Diagnostic Capabilities:
Includes troubleshooting guides for electrical and mechanical issues
Purpose:
To enable technicians to perform accurate repairs and maintenance, ensuring optimal vehicle performance and longevity.
Type:
90° V-twin, Four-stroke, Liquid-cooled
Bore X Stroke:
72.0 mm x 48.6 mm
Valve Train:
DOHC, 16 valves (4 per cylinder)
Compression Ratio:
12.4:1
Starting System:
Electric starter
Horsepower:
Approx. 110-115 hp (at crank)
Torque:
Approx. 48-50 lb-ft (at crank)
Induction:
Mikuni BSR32 flat-slide carburetors
Fuel Capacity:
4.4 US gal (16.5 L)
Oil Capacity With Filter:
3.2 US qt (3.0 L)
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent)
Ignition Type:
Electronic ignition (CDI)
Exhaust System Type:
2-into-1-into-2 stainless steel
Braking System:
Dual hydraulic disc front, single hydraulic disc rear
Front Brakes:
2x 300mm discs with 4-piston calipers
Rear Brakes:
1x 220mm disc with 2-piston caliper
Front Suspension:
Inverted telescopic, coil spring, oil damped
Rear Suspension:
Linkage type, spring loaded, oil damped
Frame Type:
Aluminum twin-spar frame
Oil Change Interval:
Every 3,000 miles (4,800 km) or 6 months
Air Filter Cleaning:
Every 3,000 miles (4,800 km)
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Chain Maintenance:
Inspect and lubricate every 500 miles (800 km)
Coolant Flush:
Every 2 years
Engine Oil Grade:
10W-40, JASO MA certified
Coolant:
Suzuki Super Long Life Coolant or equivalent 50/50 mix
Common Problems:
Occasional issues with stator failure, clutch wear under aggressive use, and carburetor synchronization drift. Manual provides detailed diagnostics.
Importance:
Crucial for engine and chassis components; the manual details specific torque values for all fasteners.
Heritage:
Suzuki has a long and successful history in motorcycle racing, particularly in the 500cc and MotoGP classes, which heavily influences its GSXR line.
K4 K5 Era:
This generation refined the previous GSXR600, featuring improved aerodynamics, a revised chassis for better handling, and updated engine components for increased power delivery and responsiveness.
Manufacturing Location:
Japan