Suzuki GS250 1985-1990 Factory Service Repair Manual
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The Suzuki GS250, produced between 1985 and 1990, represents a significant entry in Suzuki's history of reliable and performance-oriented motorcycles. This model, part of the well-regarded GS series, was known...
The Suzuki GS250, produced between 1985 and 1990, represents a significant entry in Suzuki's history of reliable and performance-oriented motorcycles. This model, part of the well-regarded GS series, was known for its engineering quality and was designed for a variety of riding applications. The GS250 offered a blend of dependable performance and practical design, making it a popular choice for riders. This manual covers the entirety of the GS250's production run during these years, providing essential information for owners and technicians.
This comprehensive Factory Service Repair Manual is designed to be the definitive guide for the Suzuki GS250 motorcycle from 1985 to 1990. It details every aspect of the vehicle, from general information and maintenance schedules to in-depth repair procedures for critical systems such as the fuel system, engine top end, clutch, transmission, brakes, suspension, and electrical system. The manual includes troubleshooting guidance, detailed illustrations, and wiring diagrams, enabling owners and mechanics to accurately diagnose issues, perform routine maintenance, and undertake complex repairs, ultimately ensuring the longevity and optimal performance of the GS250.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GS250
Model Years Covered:
1985, 1986, 1987, 1988, 1989, 1990
Vehicle Type:
Motorcycle
Codes
Manual Product Name:
Suzuki GS250 1985-1990 Factory Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Suzuki GS250 owners, mechanics, and enthusiasts seeking detailed repair and maintenance information.
Value Proposition:
Enables owners to perform their own servicing, potentially saving $50-$60 per hour on labor costs, and to communicate effectively with mechanics.
Competitive Analysis
Differentiation:
Emphasizes 'Actual Genuine Factory Manuals' over third-party alternatives, ensuring accuracy and completeness.
Key Features
Completeness:
Covers every detail relating to the Suzuki GS250, offering a comprehensive resource.
Usability:
Easy-to-use with a numbered table of contents, search functionality, and step-by-step instructions.
Instruction Format:
Detailed substeps, notes, cautions, warnings, and numbered instructions for clarity.
Troubleshooting Guide:
Advanced guide included to help diagnose and correct any problem.
📋 Manual Details
Coverage Areas
General Information:
True
Fuel System:
True
Cooling System:
True
Engine Top End:
True
Clutch:
True
Engine Lubrication System:
True
Engine Removal Installation:
True
Crankshaft Transmission:
True
Wheels Tires:
True
Final Drive:
True
Brakes:
True
Suspension:
True
Steering:
True
Frame:
True
Electrical System:
True
Appendix:
True
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Factory Manuals
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Download
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Management:
True
Wiring Diagrams:
True
Procedures Included
Maintenance:
True
Repair:
True
Troubleshooting:
True
Diagnostics:
True
Rebuilding:
True
Refurbishment:
True
Restoration:
True
Tuning:
True
Technical Depth
Depth:
Complete, covering fundamentals to advanced diagnostics and repair procedures.
Diagnostic Techniques:
Includes methods for diagnosing engine fault symptoms, testing suspected parts, and analyzing engine management systems.
Mechanic Knowledge Transfer:
Designed to impart factory-trained technician knowledge, enabling owners to make informed maintenance and repair decisions.
Illustrations Diagrams
Presence:
True
Type:
Detailed illustrations, drawings, photos, and enlarged insets for parts examination.
Diagrams Purpose:
Used to guide through repair procedures and trace/verify wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Resolution:
High Resolution
Print Quality
Printability:
Printable without restriction (individual pages or entire manual).
Storage:
Can be saved to hard drive or burned to CD-ROM.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not explicitly detailed in product info, but implied to be the standard engine for the GS250 model years covered.
Engine Details Coverage:
Engine top end, lubrication system, and general engine faults are covered.
Performance
Performance Data Availability:
Manual likely contains specifications for horsepower and torque, though not listed in product description.
Fuel System
Fuel System Coverage:
Detailed coverage of the fuel system is provided.
Fuel System Components:
Likely includes information on carburetors, fuel lines, and fuel filters.
🔧 Transmission
Standard
Transmission Type:
Not explicitly detailed in product info, but assumed to be the standard transmission for the GS250.
Transmission Coverage:
Crankshaft and transmission components are detailed.
Optional
Optional Transmission:
N/A
Features
Transmission Features Coverage:
Procedures for repair, maintenance, and potentially rebuilding of the transmission are included.
📐 Dimensions
Exterior
Dimensions Coverage:
Frame and bodywork related dimensions are likely covered within 'Frame' and 'General Information' sections.
Weights
Weight Specifications:
The manual should contain specific weight data for components and the overall vehicle.
🛡️ Safety Features
Ratings
Safety Ratings Coverage:
Not explicitly mentioned, but general safety precautions during maintenance and repair are likely included.
Active Features
Active Safety Coverage:
Brake system details and maintenance procedures contribute to active safety.
Passive Features
Passive Safety Coverage:
Frame integrity and component mounting would relate to passive safety, covered within structural sections.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Motorcycle from the 1980s)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle from the 1980s)
Connectivity
Connectivity Features:
N/A (Motorcycle from the 1980s)
Electrical System
Electrical System Coverage:
Comprehensive coverage of the electrical system, including detailed wiring diagrams and troubleshooting procedures.
🔧 Maintenance
Service Intervals
Interval Data:
The manual will provide detailed recommended service intervals for all major components and systems.
Fluid Specifications
Engine Oil:
Specific oil type, viscosity grade (e.g., 10W-40), and capacity will be detailed.
Brake Fluid:
Type (e.g., DOT 3, DOT 4) and replacement intervals are expected to be covered.
Coolant:
If liquid-cooled, coolant type and capacity would be specified.
Transmission Oil:
Type and capacity for the transmission lubricant will be included.
Known Issues
Common Wear Items:
Manual will likely cover inspection and replacement procedures for wear items such as brake pads, tires, spark plugs, and air filters.
Diagnostic Tips:
The troubleshooting section is designed to address common faults and symptoms.
Maintenance Tips
Preventative Maintenance:
Offers tips to prevent minor problems from escalating.
📚 Vehicle History
Brand Heritage
Brand History:
Suzuki has a long history of producing reliable and performance-oriented motorcycles, including in the sport-touring and commuter segments.
Model Evolution
Gs250 Evolution:
The GS250 was part of Suzuki's popular GS series, known for its air-cooled multi-cylinder engines. This manual covers a specific production run of the GS250 model.
Production
Production Period:
1985-1990
🏆 Awards & Recognition
Recognitions
Model Awards:
No specific awards mentioned for the GS250 model in the product description. Suzuki motorcycles of this era were generally well-regarded for reliability and performance within their class.
Ratings
Manual Quality Rating:
Implied high quality due to being a 'COMPLETE official full factory service repair manual'.
Certifications
Manual Certification:
N/A
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