Tu carrito
😊 Product added to cart successfully   Product removed to cart successfully
¡Su cesta está vacía!
Seguir comprando
1 de 2

Suzuki GSX400 1980 1981 1982 1983 1984 1985 1986 Factory Service Repair Manual

Precio habitual
$16.99
Precio de venta
$16.99
Precio habitual
🏷️ Basic Information Identification Make: Suzuki Model: GSX400 Generation Generation Identifier: First Generation Codes Internal Chassis Codes: GSX400E, GSX400F, GSX400L, GSX400S, GSX400FW (Impulse) 👋 Introduction Market Position Target Audience: Designed...
26 people are viewing this right now
Tipo: Motocicletas
Proveedor:
SKU: 510173
Suzuki GSX400 1980 1981 1982 1983 1984 1985 1986 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX400
Generation
Generation Identifier:
First Generation
Codes
Internal Chassis Codes:
GSX400E, GSX400F, GSX400L, GSX400S, GSX400FW (Impulse)
👋 Introduction
Market Position
Target Audience:
Designed for both amateur DIY mechanics and seasoned professional technicians seeking in-depth information.
Competitive Analysis
Value Proposition:
Provides an inexpensive alternative to dealership service and expensive physical manuals, offering instant access and comprehensive repair guidance.
Key Features
Instruction Format:
Clear, numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings.
Illustration Integration:
Bold figure numbers facilitate quick matching of illustrations to corresponding repair procedures.
Navigability:
Numbered table of contents for efficient information retrieval.
📋 Manual Details
Coverage Areas
Applicable Years:
1980, 1981, 1982, 1983, 1984, 1985, 1986
Covered Styles:
All GSX400 variants including E, F, L, S, FW (Impulse)
Page Count
Estimated Pages:
Approximately 300
Manual Type
Type:
Factory Service Manual (FSM)
Subtype:
Repair Manual, Workshop Manual, Maintenance Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting for all GSX400 engine variants.
Fuel System:
Carburetor overhaul, adjustment, troubleshooting, fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System:
CDI system, ignition timing, spark plugs, coils, and troubleshooting.
Transmission:
Gearbox inspection, repair, clutch operation, and adjustment.
Electrical System:
Detailed wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, and troubleshooting.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment.
Brakes:
Front and rear brake system maintenance, caliper overhaul, brake fluid replacement, and bleeding procedures.
Cooling System:
Air-cooling system maintenance, fin cleaning.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance.
Bodywork And Trim:
Fairing removal/installation, seat, fuel tank, fenders.
Procedures Included
Maintenance:
Regular scheduled maintenance, lubrication, filter changes, fluid checks and changes.
Troubleshooting:
Comprehensive guides for diagnosing and resolving common and uncommon issues across all systems.
Repair:
Step-by-step instructions for component repair, replacement, and rebuilding.
Overhaul:
Detailed procedures for complete engine and major component overhauls.
Adjustment:
Carburetor synchronization, valve clearance adjustment, clutch and brake lever adjustments, suspension adjustments.
Diagnostics:
Systematic diagnostic procedures for electrical and mechanical issues.
Technical Depth
Level Of Detail:
Complete factory-level detail, suitable for both novice DIY enthusiasts and experienced professional mechanics.
Diagnostic Aid:
Includes detailed troubleshooting flowcharts and symptom-based diagnostics.
Illustration Quality:
Hundreds of clear, step-by-step illustrations, drawings, and photos, with enlarged inset views for critical components.
Data Specificity:
Precise torque specifications, measurements, clearances, and fluid capacities.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC-based Windows operating systems (97 onwards) and macOS.
File Management:
Can be saved to hard drive, burned to CD-ROM, and requires unzipping software (WinZip, WinRAR) for some files.
Print Quality
Printability:
All pages are fully printable, allowing users to print the entire manual or specific sections as needed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 4-stroke, DOHC, Inline-4 Cylinder
Displacement:
398 cc
Bore X Stroke:
Approx. 57.0 mm x 77.0 mm (varies slightly by specific model variant)
Compression Ratio:
Typically around 9.7:1 to 10.0:1 (depending on variant)
Performance
Horsepower:
Approximately 40-48 PS (29-35 kW) at 9,500-10,000 rpm (varies by market and variant)
Torque:
Approximately 3.2-3.5 kgf·m (31-34 Nm) at 7,500-8,000 rpm (varies by market and variant)
Fuel System
Carburetion:
Mikuni VM or BS series carburetors (e.g., VM22 or BS26, typically 4x carburetors)
Fuel Type:
Unleaded gasoline (Octane rating to be confirmed in manual)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Standard 6-speed)
Features
Clutch:
Wet multi-plate
📐 Dimensions
Exterior
Length:
Varies slightly by model (e.g., GSX400F: approx. 2130 mm)
Width:
Varies slightly by model (e.g., GSX400F: approx. 745 mm)
Height:
Varies slightly by model (e.g., GSX400F: approx. 1165 mm)
Weights
Dry Weight:
Approximately 174-183 kg (varies by model variant)
Wet Weight:
Approximately 190-199 kg (varies by model variant)
🛡️ Safety Features
Ratings
Safety Features:
N/A (Not applicable to this era of motorcycle; focus on mechanical safety features described in manual).
Active Features
Braking System:
Front: Dual Disc Brakes; Rear: Disc Brake (specific caliper details in manual)
Passive Features
Lighting:
Halogen headlamp, taillight, brake light, turn signals.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, odometer, fuel gauge (on some variants), neutral indicator, turn signal indicators, oil pressure warning light, high beam indicator.
Driver Assistance
ABS:
N/A (Anti-lock Braking System was not available on this model).
Connectivity
Connectivity Features:
N/A (Basic mechanical and electrical systems).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 km or 6-12 months (refer to manual for exact interval based on usage).
Valve Clearance:
Every 10,000 - 15,000 km (critical for engine performance and longevity).
Spark Plugs:
Inspection every 5,000 km, replacement as needed or at recommended intervals (e.g., 10,000-20,000 km).
Fluid Specifications
Engine Oil:
API SE/SF classification, SAE 10W-40 or 10W-50 (refer to manual for specific viscosity based on ambient temperature).
Engine Oil Capacity:
Approx. 2.6 - 2.8 liters with filter change (refer to manual).
Brake Fluid:
DOT 3 or DOT 4 recommended (refer to manual for specific type and replacement interval).
Fork Oil:
Suzuki Fork Oil SS-06 or equivalent SAE 10W fork oil (volume specified per fork leg in manual).
Known Issues
Carburetor Issues:
Carburetor synchronization drift, fuel flow restrictions due to aging rubber components, and general wear and tear on jets and needles.
Electrical Gremlins:
Corroded electrical connectors, failing voltage regulators/rectifiers, and worn wiring insulation are common in older vehicles.
Engine Wear:
With age, potential for valve guide wear, piston ring wear, and cam chain tensioner issues may arise.
Suspension Wear:
Front fork seals can degrade over time, leading to leaks. Rear shock absorbers may lose damping effectiveness.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycles:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly in the sportbike and naked bike segments.
Model Evolution
Gsx Series Introduction:
The GSX designation was introduced by Suzuki in the early 1980s to signify their foray into multi-valve, high-performance motorcycles.
Production
Production Period:
1980-1986 covers the initial production run of the GSX400 line, encompassing various sub-models.
Manufacturing Location:
Japan (Suzuki Motor Corporation)
🏆 Awards & Recognition
Recognitions
Market Reception:
The GSX400 series was well-regarded in its time for offering accessible performance and Suzuki's characteristic inline-four engine character.
Ratings
Reliability Perception:
Generally considered a reliable motorcycle platform when properly maintained, characteristic of Japanese engineering from the era.
Certifications
Manual Certification:
Factory Original (OEM) - This manual is a reproduction of the original factory service documentation used by authorized Suzuki technicians.
Sale

Unavailable

Sold Out