Now Suzuki GT200 GT 200 Service Repair Workshop Manual

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Tipo: Motorcycle

Proveedor:

SKU: 123620

Etiquetas: GT 200 GT Series GT200 Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

This manual covers the Suzuki GT200 motorcycle, a model produced in 1979. As part of Suzuki's respected GT series, this two-stroke, air-cooled twin-cylinder motorcycle was designed for the sport/commuter segment, offering a balance of performance and everyday usability. Known for its reliability and the engineering quality characteristic of Suzuki, the GT200 features a 6-speed transmission, wet multi-plate clutch, and a chain drive system. Its braking system typically includes a front disc and rear drum brake, complemented by essential lighting and indicators for safe operation. This comprehensive Service Repair Workshop Manual provides detailed information for the maintenance and repair of your Suzuki GT200. It covers a wide array of systems, including general information, engine overhaul, transmission, chassis, fuel system, electrical system, brakes, suspension, and lubrication. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting guides, component replacement instructions, critical torque specifications, and identification of special tool requirements. This manual is an essential resource for owners and technicians aiming to keep the GT200 in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GT200

Year Covered:

Model Designation:

GT200

Codes

Product Identifier:

Now Suzuki GT200 GT 200 Service Repair Workshop Manual

👋 Introduction

Market Position

Target Audience:

Suzuki GT200 GT 200 owners and mechanics seeking factory-level repair information.

Competitive Analysis

Advantage:

Instant digital delivery, cost-effective alternative to physical manuals, ability to print specific sections for on-the-job use.

Key Features

Digital Delivery:

Immediate download access, no shipping delays.

Cost Effectiveness:

Lower price point compared to physical manuals, with a price-beating guarantee.

Print Flexibility:

Print only what's needed, reducing grease on valuable documents.

📋 Manual Details

Coverage Areas

General Information:

Engine:

Transmission:

Chassis:

Lighting System:

Steering:

Seats System:

Clutch:

Suspension:

Locks System:

Brakes:

Lubrication:

Electrical System:

Frame:

Fuel System:

Battery System:

Page Count

Estimated Page Count:

Comprehensive (specific count not provided, but implied by dealership use)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Adobe Acrobat PDF

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Detailed procedures for engine disassembly, inspection, repair, and reassembly.

Carburetion:

Adjustment, cleaning, and rebuilding of carburetors.

Ignition System:

Ignition timing, spark plug specifications, coil testing, and CDI unit diagnostics.

Cooling System:

Air-cooled engine thermal management and cylinder head inspection.

Transmission Maintenance:

Gearbox inspection, lubrication, and potential clutch plate service.

Frame Integrity:

Frame inspection for damage or deformation.

Suspension Geometry:

Front fork and rear shock absorber service and adjustment.

Braking System Overhaul:

Brake pad replacement, drum brake adjustment, and hydraulic system inspection (if applicable).

Electrical Schematics:

Detailed wiring diagrams for all electrical components.

Lighting Diagnostics:

Troubleshooting for headlights, taillights, and indicators.

Fuel Delivery:

Fuel tank, petcock, and fuel line maintenance.

Battery Service:

Battery testing, charging, and terminal maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, and lubrication points.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults.

Component Replacement:

Step-by-step instructions for replacing parts like brake levers, footpegs, and exhaust.

Torque Specifications:

Critical torque values for engine, chassis, and fastener installations.

Special Tool Requirements:

Identification of any specialized tools needed for specific procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to complete engine rebuilds and electrical diagnostics, suitable for dealership-level repairs.

📊 Manual Specifications

File Format

Compatibility:

PC and Mac compatible

Print Quality

Printability:

Printable sections or entire manuals for physical reference.

Binding Type

Binding Options:

User printable for 3-ring binders; digital format allows for customizable binding.

Paper Type

Paper Recommendation:

User selects print media; manual is digitally delivered.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, air-cooled twin-cylinder

Displacement:

197 cc (approximate, based on GT200 model designation)

Bore X Stroke:

Data typically found within the manual.

Compression Ratio:

Data typically found within the manual.

Performance

Horsepower:

Estimated 22-25 HP (typical for this class in 1979)

Torque:

Data typically found within the manual.

Fuel System

Fuel Delivery:

Dual carburetors (likely Mikuni or similar)

Fuel Type:

Unleaded gasoline with 2-stroke oil mixture

🔧 Transmission

Standard

Type:

6-speed constant mesh

Optional

Availability:

Not applicable for this model; standard configuration.

Features

Clutch Type:

Wet multi-plate

Drive Type:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Data typically found within the manual.

Overall Length:

Data typically found within the manual.

Weights

Dry Weight:

Approx. 145-155 kg (typical for this era/class)

Fuel Tank Capacity:

Data typically found within the manual (likely around 14-16 liters).

🛡️ Safety Features

Ratings

Safety Certifications:

No specific crash safety ratings available for this vintage motorcycle; adherence to general safety standards of the era.

Active Features

Braking System:

Front disc brake, rear drum brake.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Analog instrumentation: speedometer, tachometer, indicator lights).

Driver Assistance

Rider Aids:

N/A (Basic mechanical systems only).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual; typically every 2,000-3,000 km for the transmission/clutch oil.

Spark Plug Replacement:

Refer to manual; usually around 5,000-10,000 km depending on usage.

Air Filter Cleaning:

Refer to manual; periodic cleaning or replacement based on riding conditions.

Fluid Specifications

Transmission Oil:

API GL-4, SAE 80W-90 gear oil (typical for the era; manual will confirm exact spec).

Brake Fluid:

DOT 3 or DOT 4 (for disc brake applications; manual will confirm type).

2-Stroke Oil:

High-quality API TC or JASO FD rated 2-stroke engine oil (for fuel mixture).

Known Issues

Carburetor Clogging:

Common with older motorcycles due to fuel degradation and sediment buildup.

Ignition Coil Failure:

Aging electrical components can lead to ignition system issues.

Exhaust Gasket Leaks:

Seals between cylinders and exhaust pipes can deteriorate.

Suspension Seals:

Fork seals and shock absorber seals can wear over time, leading to leaks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese manufacturer known for motorcycles, automobiles, and marine engines.

Model Evolution

Gt Series:

The GT series represented Suzuki's range of sport and touring motorcycles, often featuring parallel-twin or three-cylinder engines.

Production

Production Era:

Late 1970s to early 1980s; the GT200 was part of Suzuki's smaller displacement offerings in this period.

Market Segment:

Sport/commuter motorcycle segment.

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

No specific awards readily documented for the GT200 model itself, but Suzuki's GT series generally received positive reviews for performance and reliability in their time.