Now Suzuki GV1400 GV 1400 Cavalcade Service Repair Workshop Manual

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Tipo: Motorcycle

Proveedor:

SKU: 119413

Etiquetas: Cavalcade GV 1400 GV1400 GV1400 Cavalcade Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

The Suzuki GV1400 Cavalcade, produced from 1986 to 1990, is a full-size, Japanese touring motorcycle designed for long-distance travel and comfortable cruising. This V-twin, 4-stroke, liquid-cooled machine, with a displacement of 1360 cc, emphasizes a stable and powerful ride, offering ample comfort for both rider and passenger. Its distinct styling, comfortable seating, and generous storage capacity were key selling points, positioning it as a strong competitor in the large-displacement touring segment against models like the Honda Gold Wing and Yamaha Venture Royal Star. This comprehensive service repair workshop manual provides detailed instructions and specifications for the maintenance and repair of the Suzuki GV1400 Cavalcade. It covers essential areas including complete engine overhaul, transmission service, chassis and frame maintenance, and detailed electrical system diagnostics, complete with wiring diagrams. The manual also includes procedures for routine maintenance, troubleshooting guides for common issues, and technical specifications and tolerances, ensuring that owners, mechanics, and technicians have the necessary information to keep this touring motorcycle in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GV1400 Cavalcade

Model Code:

GV1400

Generation

Generation:

First Generation

Codes

Chassis Code:

GD, GT

👋 Introduction

Market Position

Model Segment:

Full-size, Japanese touring motorcycle.

Target Audience:

Touring riders, long-distance commuters, and enthusiasts seeking a comfortable and capable large-displacement V-twin.

Competitive Analysis

Key Competitors:

Honda Gold Wing, Yamaha Venture Royal Star, Kawasaki Voyager.

Key Features

Design Philosophy:

Emphasis on comfortable, stable touring with ample power for highway cruising.

Unique Selling Points:

V-twin engine character, comfortable seating for rider and passenger, ample storage, and a distinct styling.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Service Repair Workshop Manual

Language:

English

Format:

Adobe Acrobat PDF

Delivery Method:

Instant Digital Download

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures.

General Information:

Includes torque specifications, general maintenance, safety precautions, and unit conversions.

Transmission Service:

Gearbox inspection, repair, clutch service, and related adjustments.

Chassis And Frame:

Frame inspection, alignment, and repair procedures.

Lighting System:

Headlight, taillight, and indicator system diagnostics and repair.

Steering System:

Handlebar, steering head bearing maintenance and adjustment.

Seat System:

Seat removal, installation, and related components.

Clutch Operation:

Clutch lever, cable, and internal clutch component service.

Suspension Service:

Front fork maintenance, rear shock absorber service, and linkage adjustments.

Locks And Security:

Ignition switch, steering lock, and luggage compartment lock service.

Brake System Maintenance:

Front and rear brake pad replacement, caliper service, fluid flushing, and bleeding.

Lubrication Points:

Detailed lubrication requirements and schedules for all moving parts.

Electrical System Diagnostics:

Wiring diagrams, component testing, ignition system, charging system, and starter motor troubleshooting.

Frame And Bodywork:

Body panel removal, installation, and repair.

Fuel System Service:

Carburetor cleaning, adjustment, fuel pump, and fuel line maintenance.

Battery And Charging:

Battery testing, charging system checks, and component replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, and general inspection checks.

Troubleshooting Guides:

Step-by-step guides for diagnosing common and uncommon mechanical and electrical issues.

Engine Rebuild Procedures:

Detailed instructions for complete engine disassembly and reassembly, including piston, ring, and valve service.

Carburetor Tuning:

Procedures for cleaning, synchronizing, and adjusting carburetors for optimal performance.

Electrical Component Testing:

Methods for testing ignition coils, starter motors, alternators, and other electrical parts.

Suspension Adjustment:

Instructions for adjusting front forks and rear shock absorbers for different riding conditions.

Brake System Overhaul:

Complete instructions for overhauling brake calipers, master cylinders, and fluid lines.

Wheel And Tire Service:

Tire replacement, wheel balancing, and spoke tensioning.

Wiring Diagram Interpretation:

Detailed wiring diagrams with explanations for troubleshooting electrical circuits.

Technical Depth

Diagnostics:

Advanced diagnostic procedures for identifying root causes of malfunctions.

Repair And Rebuild:

Comprehensive repair and complete rebuild procedures for all major components.

Specifications And Tolerances:

Precise torque values, clearance specifications, and material tolerances for all parts.

📊 Manual Specifications

File Format

File Format:

Adobe Acrobat PDF

Searchability:

Searchable text within the PDF for quick information retrieval.

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or entire sections.

Binding Type

Binding Type:

Digital (Printable by user)

Paper Type

Paper Type:

User Defined (Printable on any paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, liquid-cooled, SOHC, 2 valves per cylinder

Displacement:

1360 cc (83.0 cubic inches)

Bore X Stroke:

90.0 mm x 107.0 mm (3.54 in x 4.21 in)

Compression Ratio:

8.3:1

Performance

Horsepower:

Approximately 80-90 HP (estimation based on similar era models and displacement)

Torque:

Approximately 80-90 lb-ft (estimation based on similar era models and displacement)

Fuel System

Fuel Delivery:

Two Mikuni BS34 carburetors

Fuel Tank Capacity:

Approximately 5.3 US gallons (20.0 liters)

Lubrication

Oil Capacity:

Approximately 4.2 US quarts (4.0 liters) with filter change

Recommended Oil Type:

API SE, SF, SG, SH, SJ or higher, SAE 20W-40 or 10W-40 (refer to manual for specific viscosity under different temperature conditions)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Drive Type:

Shaft drive

Clutch Type:

Wet, multi-plate

📐 Dimensions

Exterior

Length:

Approximately 96.1 inches (2440 mm)

Width:

Approximately 36.4 inches (925 mm)

Height:

Approximately 52.4 inches (1330 mm)

Weights

Dry Weight:

Approximately 630 lbs (286 kg)

Wet Weight:

Approximately 672 lbs (305 kg)

Wheels And Tires

Front Tire Size:

150/80-16

Rear Tire Size:

150/90-15

Wheelbase:

Approximately 64.0 inches (1625 mm)

🛡️ Safety Features

Active Features

Braking System:

Dual front disc brakes, single rear disc brake.

Passive Features

Lighting:

Large headlight, front and rear turn signals, brake light.

💡 Technology Features

Infotainment

Audio System:

Optional factory-installed radio/cassette player (often with CB and intercom capabilities on higher trims).

Driver Assistance

Cruise Control:

Available as an option on some models.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for exact recommendation).

Air Filter Cleaning Or Replacement:

Every 6,000-10,000 miles (or more frequently in dusty conditions).

Spark Plug Replacement:

Every 10,000-15,000 miles.

Brake Fluid Flush:

Every 12-24 months.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4

Final Drive Oil:

Refer to manual; typically a GL-5 gear oil.

Known Issues

Carburetor Synchronization:

Carburetors can drift out of sync over time, leading to rough idling or poor throttle response. Regular synchronization is recommended.

Carburetor Leaks:

Diaphragm failures or worn seals can cause fuel leaks.

Cam Chain Tensioner:

Some models may experience cam chain noise if the automatic tensioner fails or wears.

Electrical Connections:

Corrosion in electrical connectors, especially on older bikes, can lead to intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, Japan.

Model Evolution

Introduction Year:

Production Run Years:

1986-1990

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

Not specifically documented as award-winning, but recognized for its touring capabilities and comfortable ride in its era.