Suzuki King Quad 300 1999 2000 2001 2002 Service Manual

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This manual covers the King Quad 300 (model code LT-F300F) from the first generation, specifically for the model years 1999, 2000, 2001, and 2002. The King Quad has a legacy...

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Tipo: Atv

Proveedor:

SKU: 73698

Etiquetas: 1999 2000 2001 2002 ATV King Quad 300 King Quad Models Powersports Suzuki

Variantes de producto

Descripción

This manual covers the King Quad 300 (model code LT-F300F) from the first generation, specifically for the model years 1999, 2000, 2001, and 2002. The King Quad has a legacy of producing capable and reliable all-terrain vehicles, and this model represents a robust, traditional utility ATV design. It features a four-stroke, SOHC engine with approximately 280cc displacement, an automatic Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse, and a 4WD drive system, making it well-suited for a variety of off-road tasks and recreational use. Built with a durable steel frame and hydraulic disc brakes, the King Quad 300 offers dependable performance. This comprehensive workshop service manual provides detailed information essential for the maintenance, troubleshooting, and repair of your King Quad 300. It covers all major systems, including the engine, transmission, fuel system, ignition system, cooling system, electrical system, chassis, suspension, and brakes, with step-by-step instructions for disassembly, assembly, adjustments, and component checks. The manual also includes technical specifications, wear limits, torque values, and guidance on special service tools, as well as safety precautions. This resource is invaluable for King Quad 300 owners, DIY enthusiasts, and professional mechanics seeking to ensure the longevity and optimal performance of their vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 300

Model Code:

LT-F300F

Generation

Generation Name:

First Generation

👋 Introduction

Market Position

Target Audience:

Suzuki King Quad 300 owners, DIY enthusiasts, professional mechanics

Competitive Analysis

Value Proposition:

Provides comprehensive, manufacturer-level repair and maintenance data for extended vehicle life and optimal performance.

Key Features

Diagnostic Tools:

Includes guidance on using special service tools for accurate diagnostics and repairs.

Safety Precautions:

Emphasizes safety through 'DANGER', 'CAUTION', and 'NOTE' remarks and standard safety procedures.

Completeness:

Stated as 100% complete and intact, with no missing or corrupt pages.

📋 Manual Details

Coverage Areas

Covered Model Years:

1999, 2000, 2001, 2002

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, troubleshooting, and component checks

Transmission:

Transmission disassembly, assembly, adjustment, and troubleshooting (likely including final drive)

Fuel System:

Carburetor adjustment, cleaning, and overhaul; fuel tank and line servicing

Ignition System:

Ignition timing, spark plug specifications, CDI unit, and related electrical components

Cooling System:

Radiator, fan, thermostat, and coolant specifications and servicing

Electrical System:

Battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams

Chassis And Suspension:

Front and rear suspension components, steering system, wheel bearings, and chassis maintenance

Brakes:

Brake system inspection, hydraulic fluid specifications, pad replacement, and caliper servicing

Bodywork And Trim:

Body panel removal and installation, seat, fenders, and general trim components

Lubrication System:

Engine oil type and capacity, gearbox oil specifications, and lubrication points

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, filter changes, and routine checks

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues

Repair And Overhaul:

Detailed step-by-step instructions for component disassembly, repair, and reassembly

Adjustment:

Carburetor, brakes, clutch, throttle, and suspension adjustments

Installation And Removal:

Procedures for removing and installing all major and minor components

Technical Data:

Specifications, tolerances, wear limits, and torque values

Special Tools:

Identification and usage instructions for specialized service tools

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Detail Level:

Detailed step-by-step instructions with pictorial diagrams and exploded views

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable pages

Binding Type

Delivery Method:

Instant PDF Download (no physical product)

Paper Type

Digital File Characteristics:

High-resolution, clear text and graphics

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Software Requirement

Required Software:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled (likely, common for this era and model)

Displacement:

280cc (approximate, specific for LT-F300F)

Bore X Stroke:

Not explicitly stated, but obtainable from manual (typical for this engine family)

Performance

Horsepower:

Not specified, but typically in the 15-20 HP range for this displacement and class.

Torque:

Not specified, but optimized for low-end grunt for off-road use.

Fuel System

Carburetor Type:

Likely a single Mikuni carburetor, specific model to be detailed in the manual.

Fuel Grade:

Unleaded gasoline (standard)

Lubrication System

Engine Oil Type:

API SE, SF, SG, SH, SJ or higher, SAE 10W-40 (typical specification, to be confirmed in manual)

Engine Oil Capacity:

Approx. 1.6 Liters (dry fill), to be confirmed in manual

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

4WD (Four-Wheel Drive), with possible 2WD/4WD engage selector

Features

Gear Reduction:

Hi/Lo range, Reverse (standard on King Quad models)

Transmission Fluid Type:

Suzuki Super Gear Oil or equivalent SAE 80 API GL-4 (typical, to be confirmed)

📐 Dimensions

Exterior

Length:

Approx. 1995 mm (78.5 in)

Width:

Approx. 1070 mm (42.1 in)

Height:

Approx. 1110 mm (43.7 in)

Weights

Dry Weight:

Approx. 235 kg (518 lbs)

Gross Vehicle Weight Rating:

Not specified, but typically around 450-500 kg including rider and cargo.

Towing Capacity:

Not specified for this model, generally not recommended or limited for ATVs.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with relevant ATV safety standards for the era.

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

Throttle Limiter:

Potential for a throttle limiter screw for beginners, usually adjustable.

Passive Features

Frame Construction:

Robust steel frame designed for durability and off-road use.

Lighting:

Headlights and taillight for visibility and signaling.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable; basic analog instrumentation (speedometer, odometer, neutral light, etc.).

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 12 months, whichever comes first (typical for ATVs, manual will confirm).

Air Filter Cleaning:

Every 20 hours or as needed based on operating conditions.

Spark Plug Replacement:

Refer to manual for specific interval, typically around 500 hours or as needed based on condition.

Valve Adjustment:

Refer to manual for specific interval, typically around 100-200 hours or annually.

Fluid Specifications

Engine Oil Viscosity:

SAE 10W-40

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (typically, manual will specify exact type and grade).

Gearbox Oil Type:

Suzuki Super Gear Oil or equivalent SAE 80 API GL-4

Known Issues

Carburetor Performance:

Carburetors can be sensitive to dirt and require regular cleaning and adjustment for optimal performance.

Belt Wear Cv:

CVT drive belts can wear over time and require inspection and replacement based on mileage or hours.

Starter Solenoid:

Starter solenoids can be a point of failure; troubleshooting steps are crucial.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long history of producing reliable and capable ATVs, starting with models like the 'QuadRunner'.

Model Evolution

King Quad Lineage:

The King Quad line is Suzuki's flagship ATV series, known for its utility, power, and 4WD capabilities.

Production

Manufacturing Origin:

Likely manufactured in Japan or potentially other Suzuki global facilities.

Era Context:

Represents a robust, traditional utility ATV design popular in the late 1990s and early 2000s before the widespread adoption of more complex technologies like EFI.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

While specific awards for this exact model year are not readily available, the King Quad line has historically been recognized for its durability and utility.