Segment:
High-performance utility ATV
Target Audience:
Enthusiasts, farmers, hunters, and recreational riders seeking robust off-road capability.
Competitors:
Polaris Sportsman 700, Arctic Cat 700 EFI, Can-Am Outlander 800.
Engine Type:
Powerful V-twin engine, known for its torque and pulling power.
Drivetrain:
Selectable 4WD with locking front differential, offering excellent traction in challenging terrain.
Suspension:
Independent front and rear suspension for a comfortable ride and good ground clearance.
Braking:
Disc brakes on all wheels for reliable stopping power.
Engine:
Complete engine overhaul, tuning, diagnostics, fuel system, ignition system, lubrication, cooling system, starting system.
Transmission:
Automatic transmission (CVT) diagnosis, repair, fluid specifications, and maintenance.
Drivetrain:
Front and rear differential, driveshafts, axles, CV joints, four-wheel drive system (4WD) engagement and disengagement.
Suspension:
Front and rear suspension components, shock absorbers, control arms, bushings, alignment specifications.
Brakes:
Hydraulic brake system, brake fluid specifications, caliper and master cylinder service, rotor and pad replacement, bleeding procedures.
Steering:
Steering column, tie rods, steering linkage, power steering system (if applicable), wheel alignment.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system, lighting, switches, sensors, ECU (Engine Control Unit) diagnostics.
Fuel System:
Fuel pump, fuel filter, fuel injection system (EFI), injectors, pressure regulator.
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, heat shields.
Body And Frame:
Frame inspection, plastic body panels, fenders, racks, seat.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, valve clearance adjustment, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step disassembly and reassembly instructions for all major components and systems.
Diagnostics:
Testing procedures for electrical components, sensors, actuators, and mechanical systems.
Specifications:
Torque specifications for all fasteners, engine clearance specifications, alignment angles.
Wiring Diagrams:
Detailed electrical schematics for all circuits.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Information on using diagnostic tools and interpreting error codes (if applicable).
Engine Type:
4-stroke, liquid-cooled, V-twin, SOHC, 4-valve
Bore X Stroke:
72.0 mm x 85.0 mm
Compression Ratio:
9.3 : 1
Horsepower:
Approx. 50 HP (estimated, specific figures may vary by region and tuning)
Torque:
Approx. 45 lb-ft (estimated)
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Oil Type:
API SG, SF or SH, SAE 10W-40 (refer to manual for specific recommendations).
Oil Capacity:
Approx. 2.4 L (2.5 US qt) with oil filter change (refer to manual).
Ignition System:
Electronic ignition (transistorized)
Coolant Type:
Suzuki Long Life Coolant (or equivalent ethylene glycol-based coolant with distilled water).
Rollover Protection:
N/A (ATV safety relies on rider skill and equipment).
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
CVT provides engine braking effect, especially in lower gears.
Lighting:
Dual 30W headlights, 8W taillight.
Wheels Tires:
Tubeless tires, typically with aggressive tread patterns for off-road grip.
Display:
Digital instrument cluster providing speed, RPM, fuel level, gear indicator, odometer, trip meter, clock, 4WD indicator, and engine diagnostic lights.
Four Wheel Drive:
Electronically selectable 2WD/4WD with a differential lock for the front wheels.
Diagnostics:
On-board diagnostics accessible via specific connectors, detailed in the manual.
Engine Oil Change:
Every 100 hours or annually (refer to manual for precise intervals).
Air Filter Cleaning:
Every 20 hours or as needed based on conditions.
Spark Plug Replacement:
Refer to manual, typically every 2,000-3,000 miles or 2-3 years.
Valve Clearance Check:
Refer to manual, often at first major service (e.g., 600 miles) and then periodically.
Engine Oil Spec:
SAE 10W-40, API SG, SF, or SH.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Spec:
Suzuki Long Life Coolant or equivalent.
Cv Boot Wear:
Common on ATVs due to articulation and exposure to elements; regular inspection and replacement are recommended.
Throttle Position Sensor Issues:
Some models may experience issues with the TPS, leading to inconsistent engine performance. The manual will detail testing procedures.
Electrical Connector Corrosion:
Exposure to moisture can lead to corrosion in electrical connectors, impacting system reliability. Manual provides guidance on inspection and cleaning.
