Suzuki ATV LT 250 1987-1998 Service Repair Manual

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Tipo: Atv

Proveedor:

SKU: 142558

Etiquetas: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 ATV LT 250 Ozark Models Powersports Suzuki

Variantes de producto

Descripción

This manual covers the series of All-Terrain Vehicles (ATVs), including the LT-F4WD, LT-F4WDX, and LT-F250 models produced between 1987 and 1998. Renowned for their rugged engineering and reliable performance, these ATVs have a strong legacy in the off-road community. They are designed for a variety of demanding terrains and tasks, offering a blend of capability and durability that has made them a favored choice for recreational and utility purposes alike. This comprehensive guide acknowledges the commitment to quality manufacturing, primarily from Japan, ensuring these vehicles provide lasting service when properly maintained. This factory service repair manual provides extensive, in-depth information essential for the maintenance, diagnosis, and repair of your ATV. It covers all critical systems, including detailed engine mechanical procedures, electrical system diagnostics with wiring diagrams, chassis, suspension, steering, and brake systems. The manual includes step-by-step instructions for routine maintenance, tune-ups, component rebuilds, and troubleshooting common issues. It also details special tools, torque specifications, and technical data necessary for accurate repairs, ensuring that owners, mechanics, and technicians have the factory-level knowledge to keep these vehicles operating optimally.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT250

Sub Models:

LT-F4WD, LT-F4WDX, LT-F250

Model Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

👋 Introduction

Market Position

Target Audience:

Suzuki LT250 ATV owners, independent repair shops, and enthusiasts seeking comprehensive technical information.

Competitive Analysis

Advantage:

Provides factory-level data equivalent to what dealerships use, covering a broad range of model years and variants.

Key Features

Content Depth:

Comprehensive coverage from basic maintenance to complex repairs, including detailed wiring diagrams and troubleshooting guides.

Usability:

Searchable and printable PDF format facilitates efficient information retrieval and on-site repair use.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki ATV LT250 (1987-1998)

Supplemental Coverage:

LT-F4WD, LT-F4WDX, LT-F250

Page Count

Estimated Page Count:

Extensive (Likely 500+ pages, common for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Digital Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

General information, troubleshooting, lubrication, maintenance, tune-up, top end, lower end, clutch, transmission, shift mechanism, fuel system, exhaust system.

Electrical System:

Complete electrical system diagnostics, wiring diagrams, ignition system, lighting, starting and charging systems.

Chassis Suspension Steering:

Front suspension, steering system, front drive mechanism (four-wheel drive specific), rear suspension, rear axle, final drive.

Brakes Body Frame:

Brake system service and repair, bodywork, frame components.

Procedures Included

Maintenance Tune Up:

Scheduled maintenance, fluid changes, filter replacements, ignition timing, carburetor adjustments, valve adjustments (if applicable).

Repair Rebuild:

Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon issues, symptom-based troubleshooting guides.

Special Tools And Techniques:

Identification and use of specialized tools required for specific repair operations, torque specifications, clearances, and measurements.

Technical Depth

Diagnostics:

Advanced diagnostic procedures, electrical schematic interpretation, component testing specifications.

Rebuilds:

Comprehensive, step-by-step instructions for complete disassembly, inspection, repair, and reassembly of major components.

Specifications Data:

Detailed torque specifications, fluid capacities, clearances, tolerances, electrical resistance values, and diagnostic parameters.

📊 Manual Specifications

File Format

Primary File Type:

Compression Format:

WINRAR (for download package)

Print Quality

Printability:

Fully printable, allowing users to print specific sections or the entire manual.

Searchability

Text Searchability:

Fully bookmarked and searchable text, enabling quick location of information.

Quality Source

Original Source:

Factory original files, not scanned copies, ensuring higher clarity and accuracy.

Compatibility

Operating Systems:

Win95, Win98, WinME, WinXP, Vista, Windows 7, Linux, MAC

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely single-cylinder, 4-stroke (specific displacement and configuration may vary slightly across years and models, but typically around 250cc).

Performance

Bore X Stroke:

Specific data will be detailed within the manual, but typical for this era's 250cc ATVs.

Horsepower Range:

Typically in the 18-25 HP range, depending on specific tuning and year.

Torque Range:

Specific data will be detailed within the manual, crucial for clutch and transmission diagnostics.

Fuel System

Carburetion:

Likely Mikuni or Keihin carburetor systems, with detailed adjustment and cleaning procedures covered.

Fuel Type:

Unleaded gasoline, with octane recommendations provided in the manual.

🔧 Transmission

Standard

Transmission Type:

Likely a 5-speed manual transmission with a semi-automatic clutch or a manual clutch system.

Optional

Transfer Case Type:

Details for 2WD and 4WD variants will be covered, including front drive shaft and differential servicing.

Features

Gear Ratios:

Specific gear ratios for all forward gears and reverse will be detailed, essential for diagnosing performance issues.

Clutch Type:

Information on clutch engagement, adjustment, and component replacement (plates, springs, housing).

📐 Dimensions

Exterior

Overall Length:

Varies slightly by year and sub-model, specific figures in manual.

Overall Width:

Varies slightly by year and sub-model, specific figures in manual.

Overall Height:

Varies slightly by year and sub-model, specific figures in manual.

Weights

Curb Weight:

Typically in the 400-500 lb range, depending on 2WD/4WD configuration and features. Specific figures in manual.

Payload Capacity:

Specific data will be in the manual, important for safe operation.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adherence to relevant ATV safety guidelines and regulations of the period. Specific safety advice detailed in manual.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) or drum brakes on some earlier models. Manual covers operation and maintenance.

Passive Features

Rollover Protection:

While not typically equipped with ROPS, the manual emphasizes safe riding practices and maintenance for stability.

💡 Technology Features

Infotainment

Instrumentation:

Basic instrumentation including speedometer, odometer, neutral indicator, and potentially oil pressure or engine temperature warning lights. Manual details their function and troubleshooting.

Driver Assistance

Four Wheel Drive System:

Details on the operation, engagement, and maintenance of the 4WD system (if equipped), including differential locks and transfer case.

Connectivity

Lighting System:

Manual covers headlight, taillight, and brake light system operation, bulb specifications, and troubleshooting.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 600-1000 miles or annually. Specific details and oil types are in the manual.

Spark Plug Replacement:

Recommended at intervals specified in the manual, with proper gap settings provided.

Air Filter Cleaning Replacement:

Crucial for engine performance; intervals and cleaning procedures detailed in the manual.

Fluid Specifications

Engine Oil Type:

Specific SAE viscosity grade (e.g., SAE 10W-40 or 20W-50) and API classification will be listed in the manual.

Transmission Oil Type:

Specific transmission fluid or gear oil type and quantity will be detailed.

Coolant Type:

If liquid-cooled, coolant type and mixture ratio will be specified. (Most LT250s were air-cooled, but verification in manual is key).

Known Issues

Common Wear Items:

Brake pads, tires, chain and sprockets (if applicable), carburetor jets, and electrical connectors are common wear items for this age of ATV. Manual provides wear limits and replacement procedures.

Carburetor Clogging:

A common issue with older ATVs due to fuel degradation; manual offers detailed cleaning and rebuilding instructions.

Electrical Connections:

Corrosion or loose connections can cause intermittent issues; manual's wiring diagrams and troubleshooting are invaluable.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long history in the ATV market, known for reliable and capable off-road vehicles. The LT series was a significant part of this heritage.

Model Evolution

Lt250 Development:

The LT250 line evolved through the late 80s and 90s, with updates to engines, suspension, and styling. The manual covers this developmental span comprehensively.

Production

Manufacturing Location:

Primarily manufactured in Japan, reflecting Suzuki's commitment to quality engineering.

🏆 Awards & Recognition

Recognitions

Suzuki Atv Reputation:

While specific model awards are not listed, Suzuki ATVs of this era were generally praised for their ruggedness and capability in the off-road community.