Target User:
ATV owners, mechanics, repair shops, and parts suppliers for the Suzuki LT-F160 model.
Value Proposition:
Provides essential, manufacturer-specific part information with detailed visuals, reducing guesswork and ensuring correct part orders, a critical aspect for maintaining older ATVs.
Instant Access:
Instant download capability eliminates shipping delays and costs, offering immediate utility.
Print On Demand:
User can print only the necessary pages, ideal for workshop use or specific repair tasks.
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002
Estimated Page Count:
Varies by specific edition, but typically 150-300 pages for this type of catalog.
Manual Type:
Parts Manual / Parts Catalog
Engine Assembly:
Complete breakdown of engine components, including cylinder, piston, crankshaft, valves, camshaft, carburetor, ignition, and cooling system parts.
Drivetrain Components:
Detailed parts listings for transmission, gearbox, drive shafts, differential (if applicable), and rear axle assembly.
Chassis And Frame:
Includes all frame components, suspension parts (front and rear), steering system components, and subframes.
Braking System:
Parts for front and rear brakes, including calipers, pads, rotors/drums, lines, and master cylinders.
Electrical System:
Diagrams and part numbers for wiring harnesses, battery, starter, alternator/stator, lights, switches, and ignition components.
Fuel System:
Components related to fuel tank, fuel lines, fuel filter, and carburetor assembly.
Bodywork And Plastics:
Includes fenders, seat, handlebars, footrests, decals, and all plastic body panels.
Wheels And Tires:
Part numbers for wheels, hubs, lug nuts, and tire specifications (though not necessarily tire models).
Assembly Disassembly Guidance:
Exploded diagrams clearly illustrate the order and orientation of parts for assembly and disassembly, aiding in repair and maintenance.
Part Identification:
Facilitates accurate identification of every individual part for ordering replacement components.
Part Number Reference:
Provides official manufacturer part numbers, crucial for ordering correct replacements from dealerships or aftermarket suppliers.
Component Level Detail:
Extremely detailed, covering every nut, bolt, washer, and minor component within each system.
Diagnostic Aid:
While not a diagnostic manual, the exploded views can help identify missing or incorrectly installed parts, indirectly aiding troubleshooting.
Parts Interchangeability:
Implicitly supports understanding of part relationships, though not explicitly detailing interchangeability between models.
File Format Details:
PDF (Portable Document Format) - universally compatible and easily viewable across devices.
Print Quality:
Professional quality, designed for clear reproduction of diagrams and text. Printable at user's discretion.
Binding Type:
Digital (Instant Download) - no physical binding.
Paper Type:
N/A (Digital format)
Zoom Capability:
High resolution allowing for significant enlargement to view minute details of small parts.
Searchability:
PDF format often allows for text searching of part descriptions, if the OCR is accurate.
Engine Type:
4-stroke, air-cooled, SOHC (Single Overhead Camshaft)
Displacement:
Approximately 160cc (exact cc may vary slightly based on specific internal Suzuki designation, e.g., 159cc).
Horsepower:
Estimated 12-15 HP (typical for this engine size and application).
Torque:
Estimated 8-10 lb-ft (typical for this engine size and application).
Fuel Delivery:
Carburetor (likely a Mikuni or Keihin model, specific to Suzuki).
Ignition Type:
CDI (Capacitor Discharge Ignition)
Cooling Method:
Air-cooled
Starter Type:
Electric Start
Length:
Approx. 1800-1900 mm (subject to variation by year/trim).
Width:
Approx. 1000-1100 mm (subject to variation by year/trim).
Height:
Approx. 1000-1100 mm (subject to variation by year/trim).
Curb Weight:
Approx. 190-210 kg (depending on exact configuration).
Towing Capacity:
Typically rated for light towing, often around 300-500 lbs (check specific model year specifications).
Atv Safety Standards:
Designed to meet ATV safety standards prevalent during its production years. No formal crash test ratings like automobiles.
Braking System Type:
Drum brakes on front, drum or disc brake on rear (common configurations for this era and class). The manual will detail the specific configuration.
Lighting:
Headlight, taillight, and brake light for visibility and signaling.
Oil Change Interval:
Typically every 6 months or 100 hours of operation (refer to specific manual for exact intervals).
Air Filter Cleaning:
Recommended to clean every 20-30 hours, replace as needed (manual will specify cleaning fluid and procedure).
Spark Plug Replacement:
Typically every 100-150 hours or annually (manual will specify correct plug type and gap).
Engine Oil Type:
SAE 10W-40 API SG or higher (typical specification, manual will confirm exact type).
Engine Oil Capacity:
Approx. 1.4-1.6 liters (check manual for exact capacity including filter change).
Transmission Oil Type:
Gear oil, likely SAE 80W-90 (manual will confirm, as some ATVs use engine oil for transmission).
Carburetor Fouling:
Common with older ATVs due to fuel contamination or sitting for extended periods. Manual provides part numbers for carburetor rebuild kits.
Cv Boot Wear:
CV boots can degrade over time, requiring replacement to prevent CV joint damage. Manual will list part numbers for boots and possibly joints.
Brake Component Wear:
Brake pads and shoes will wear with use. Manual provides part numbers for replacements.
Electrical Connector Corrosion:
Exposure to elements can cause corrosion in electrical connectors. Manual's wiring diagrams can aid in identifying and cleaning these.
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for robust and reliable off-road vehicles, including a significant history in the ATV market.
Lt-F160 Positioning:
The LT-F160 was positioned as an entry-level to mid-range utility ATV, suitable for recreational riding and light farm/ranch work. It often served as a stepping stone from smaller displacement models.
Production Period:
Produced from approximately 1997 through 2002, representing a specific generation of Suzuki's utility ATVs.
Industry Awards:
No specific industry awards are commonly cited for this particular model year, but Suzuki ATVs generally hold a reputation for reliability.
Consumer Satisfaction:
Suzuki ATVs from this era are often reviewed positively for their durability and value, though specific consumer satisfaction ratings are model-dependent and vary by source.
Manufacturing Standards:
Manufactured to meet relevant Japanese and international automotive and ATV safety and quality standards of the period.
