Engine:
Complete engine overhaul, disassembly, inspection, assembly, tuning, and diagnostics
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, lines, and emissions control
Cooling System:
Radiator, fan, thermostat, water pump, coolant flow, and pressure testing
Lubrication System:
Oil pump, oil filter, oil passages, lubrication schedules, and oil type recommendations
Transmission:
CVT (Continuously Variable Transmission) operation, maintenance, disassembly, and repair
Drivetrain:
Front and rear driveshafts, differential, prop shafts, and axle components
Brakes:
Hydraulic brake system, master cylinder, calipers, brake pads, rotors, lines, and bleeding procedures
Suspension:
Front and rear suspension components, shocks, springs, A-arms, bushings, and alignment
Steering:
Steering column, tie rods, steering rack, and adjustment procedures
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, and accessories
Wiring Diagrams:
Detailed color-coded wiring schematics for all electrical circuits
Body And Frame:
Frame inspection, body panel removal/installation, fenders, racks, and trim components
Wheels And Tires:
Tire pressure, rotation, replacement, wheel installation, and balancing
Maintenance:
Routine maintenance, scheduled servicing, fluid changes, filter replacements, and inspections
Diagnostics:
Troubleshooting guides for common problems, symptom-based diagnosis, and component testing
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilding:
Detailed procedures for engine and transmission rebuilding
Adjustments:
Carburetor (if applicable, though this model is fuel injected), throttle cable, brake levers, and clutch adjustments
Depth:
Factory-level detailed instructions for all repairs, from basic maintenance to complete engine and transmission overhauls
Detail Level:
High; includes diagrams, illustrations, and schematics
Searchability:
Likely text-searchable within the PDF, enabling quick information retrieval
Pages:
All pages are printable
Image Enhancement:
Images can be blown up and printed in enlarged copies
Binding:
Digital download (no physical binding)
Operating Systems:
Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), Mac OS
Software Requirements:
Adobe PDF Reader
Engine Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled
Displacement:
376 cc (23.0 cu in)
Bore X Stroke:
82.0 mm x 71.2 mm (3.23 in x 2.80 in)
Fuel System:
Electronic Fuel Injection (EFI)
Ignition:
Electronic ignition (CDI)
Horsepower:
Estimated 25-28 HP (specific figure not always published for ATVs)
Torque:
Not readily available in public specs, but ample for its class
Fuel Type:
Unleaded gasoline, Octane rating 87 or higher recommended
Fuel Tank Capacity:
4.6 US gal (17.5 L)
Oil Change Interval:
Every 1,000 km (600 miles) or 6 months (refer to manual for exact details)
Air Filter Cleaning:
Every 600 km (370 miles) or annually
Spark Plug Replacement:
Every 6,000 km (3,700 miles) or 2 years
Engine Oil Type:
Suzuki Super Synthetic Blend 4-stroke Engine Oil, API SG+, SAE 10W-40 (or equivalent meeting Suzuki specifications)
Engine Oil Capacity:
2.1 L (2.2 US qt) without filter change, 2.3 L (2.4 US qt) with filter change
Coolant Type:
Suzuki Super Antifreeze/Coolant (or equivalent 50/50 mix of ethylene glycol-based coolant and distilled water)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Common Wear Items:
CVT belt wear, suspension bushings, brake pads
Potential Failures:
EFI component issues (less common), starter motor draw (preventative maintenance needed)