2004-2009 Suzuki LT-Z250 QuadSport ATV Workshop Service Repair Manual

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Tipo: Atv

Proveedor:

SKU: 140469

Etiquetas: 2004 2005 2006 2007 2008 2009 ATV LT-Z250 QuadSport Powersports Quadsport Suzuki

Variantes de producto

Descripción

Welcome to the comprehensive guide for the LT-Z250 QuadSport, an all-terrain vehicle designed for sport and recreational riding. Produced from 2004 through 2009, this ATV embodies a legacy of engineering excellence, offering a blend of performance and reliability for enthusiasts and recreational riders. Its 249cc liquid-cooled, single-cylinder engine, coupled with a 5-speed semi-automatic transmission and electric starter, provides a capable and engaging riding experience. The QuadSport is built for those seeking an accessible yet potent machine for off-road adventures, reflecting a commitment to quality and rider enjoyment in the competitive ATV market. This workshop service repair manual is your definitive resource for maintaining and repairing the LT-Z250 QuadSport. It covers a vast array of critical systems and procedures, including detailed information on the engine, drive train, fuel, lubrication, chassis, and electrical systems. You will find step-by-step repair procedures, troubleshooting guides, diagnostic methods, tune-up instructions, and essential technical specifications, all supported by detailed illustrations and photos. This manual is designed to empower owners and technicians, enabling them to perform everything from routine maintenance to complex repairs, ensuring the longevity and optimal performance of their ATV.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z250 QuadSport

Model Designation:

QuadSport ATV

Type:

All-Terrain Vehicle (ATV)

Applicable Years:

2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Market Segment:

Sport/Recreational ATV

Competitive Analysis

Competitors:

Yamaha Warrior 350, Honda TRX300EX, Kawasaki Mojave 250, Polaris Predator 500 (though engine size differs, competitive in recreational segment).

Key Features

Target User:

Enthusiasts, recreational riders, DIY mechanics seeking to maintain or repair their LT-Z250 QuadSport.

Value Proposition

Diy Advantage:

Empowers owners to perform repairs and maintenance themselves, saving on labor costs and providing a hands-on understanding of the ATV.

📋 Manual Details

Coverage

Coverage Areas:

General Information, Periodic Maintenance, Engine, Drive Train, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information, and many more detailed repair procedures.

Format

Format:

System Compatibility:

All Versions of Windows, Mac, iOS, BlackBerry, Android, etc.

Requirements:

PDF Reader

Printability:

Manual Type:

Workshop Service Repair Manual

Completeness:

100% Complete and Intact

Language:

English

Delivery

Delivery Method:

Instant Download

📖 Manual Coverage

Systems

Systems Covered:

Engine (internal components, cylinder head, cylinder, piston, crankshaft, connecting rod, camshaft, valves), Drive Train (transmission, gearbox, clutch, final drive, chain), Fuel System (carburetor, fuel pump, fuel lines, fuel tank), Lubrication System (oil pump, oil filter, oil passages), Chassis (frame, suspension, steering, brakes, wheels, tires), Electrical System (ignition system, lighting, battery, starter motor, charging system, wiring diagrams), Cooling System (radiator, fan, hoses), Exhaust System.

Procedures

Procedures Included:

Complete repair procedures, troubleshooting guides, diagnostic procedures, tune-up procedures, maintenance schedules, disassembly and reassembly instructions, replacement of parts, adjustments, specifications, torque values, exploded diagrams, detailed illustrations, and photos for every service repair procedure.

Depth

Technical Depth:

Comprehensive, covering all repair jobs from basic maintenance to complex engine and transmission rebuilds, suitable for both novice and experienced mechanics.

📊 Manual Specifications

File Characteristics

File Format:

Searchability:

Likely text-searchable within PDF (depending on PDF creation method), enabling quick information retrieval.

Zoom Functionality:

Yes, allows zooming into detailed illustrations and diagrams.

Quality

Illustration Quality:

Detailed illustrations, exploded diagrams, drawings, and photos.

Page Integrity:

Guaranteed no missing or corrupt pages/sections.

Binding Type

Binding Type:

Digital (PDF) - no physical binding

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, single-cylinder

Displacement:

249cc

Bore X Stroke:

72.0 mm x 61.2 mm

Cooling System:

Liquid-cooled

Performance

Compression Ratio:

9.2:1

Fuel System

Fuel Delivery:

Mikuni BSR33 carburetor

Ignition

Ignition Type:

CDI (Capacitor Discharge Ignition)

Lubrication

Oil Type Specification:

SAE 10W-40 API SG or higher (refer to manual for specific viscosity recommendations based on temperature)

Engine Management

Starting System:

Electric starter

🔧 Transmission

Drivetrain

Transmission Type:

5-speed, constant mesh, semi-automatic with reverse

Clutch Type:

Wet, multi-plate, automatic centrifugal clutch

Final Drive:

O-ring sealed chain, drive sprocket, driven sprocket

Transmission Fluid

Transmission Oil Specification:

Suzuki Motorcycle Gear Oil API GL-5, SAE 80W-90 (refer to manual for exact specification and capacity)

📐 Dimensions

Exterior

Overall Length:

Approx. 1845 mm (72.6 in)

Overall Width:

Approx. 1135 mm (44.7 in)

Overall Height:

Approx. 1100 mm (43.3 in)

Wheelbase:

Approx. 1270 mm (50.0 in)

Ground Clearance:

Approx. 260 mm (10.2 in)

Weights

Dry Weight:

Approx. 203 kg (447.5 lbs)

Fuel Tank Capacity:

10.0 L (2.6 US gal)

🛡️ Safety Features

Active Features

Braking System Front:

Dual hydraulic disc brakes

Braking System Rear:

Single hydraulic disc brake

Parking Brake:

Lever type (typically on rear brake caliper or separate drum/disk)

Passive Features

Lighting:

Halogen headlights, LED taillight/brake light

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this model; focuses on core ATV functionality.

Driver Assistance

Driver Assistance Features:

None. Focus is on rider control and mechanical systems.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically every 1000-2000 km or 6-12 months for typical use, more frequent for heavy use. Engine oil and filter inspection/replacement.

Air Filter Cleaning:

Refer to manual, typically every 500-1000 km or as needed based on operating conditions (dusty environments require more frequent checks).

Spark Plug Check:

Refer to manual, typically every 1000-2000 km for inspection and cleaning/replacement.

Chain Maintenance:

Lubrication and tension adjustment every 500-1000 km, or more frequently if conditions demand.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification)

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Brake pads, tires, chain and sprockets, wheel bearings, air filter, spark plug, carburetor jetting/cleaning, suspension bushings.

Potential Carburetor Issues:

Clogged jets or passages due to fuel deposits, requiring cleaning or rebuilding. Pilot jet issues can cause poor idle and low-speed performance.

Drive Chain Wear:

Regular lubrication and adjustment are critical to prevent premature wear and potential failure.

Part Numbers Example

Oil Filter Part Number Example:

Suzuki 16510-03G00-000 (Verify with manual for exact application)

Spark Plug Part Number Example:

NGK CR7E or similar (Verify with manual)

📚 Vehicle History

Brand Heritage

Brand Legacy:

Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles and ATVs, known for their innovative engineering.

Model Evolution

Lineage:

The LT-Z250 QuadSport built upon Suzuki's experience in the sport ATV market, offering a balance of performance and accessibility.

Production

Manufacturing Location:

Likely manufactured in Japan or by Suzuki's global production facilities.

🏆 Awards & Recognition

Recognitions

Brand Awards:

Suzuki ATVs have historically received positive reviews for their performance, reliability, and value in their respective classes.