Engine:
Engine overhaul, top-end rebuild, bottom-end rebuild, cylinder head, piston, connecting rod, crankshaft, camshaft, valves, valve clearance adjustment, lubrication system, cooling system (coolant change), oil specifications, viscosity, oil pump, intake system, exhaust system, cylinder, bore.
Fuel System:
Fuel pump, fuel tank, fuel lines, carburetor (carb, carburettor), jet pump, primary reduction gear, mixture screw adjustment, pilot jet, main jet, slow jet, fuel injection (EFI, PGM-FI - although this model is carbureted, the manual may cover related electronic components or troubleshooting).
Chassis:
Frame, front forks, rear suspension (swingarm, swinger, bogey, struts, suspension), steering system (handle, bars, triple trees, steering column), wheels, tires, tire pressure (PSI), axle, rear axle, drive shaft, brakes (pads, rotors, hydraulic), fenders, plastic body panels, seat, storage.
Electrical System:
Ignition system, magneto, stator, rotor, coil, spark plug, charging system, battery, rectifier, regulator, starter motor, electric start, kickstart, kick starter, switches (light switches, ignition switch), wiring diagrams, error codes, troubleshooting no spark.
Drive Train:
Includes detailed information on the CVT system, primary and secondary clutch mechanisms, drive shaft, and rear axle.
Maintenance:
Periodic maintenance schedule, fluid changes (engine oil, coolant), lubrication, tire pressure checks, chain adjustment (if applicable), filter replacements, spark plug replacement, battery maintenance, troubleshooting common problems, DIY repair guides, rebuild procedures, overhaul instructions.
Repair Diagnostics:
Troubleshooting guides for various issues (e.g., no spark, starting problems), component testing, diagnosis of malfunctions, error code interpretation, repair procedures for engine, transmission, fuel system, brakes, electrical components, bodywork, and suspension.
Troubleshooting Guides:
Comprehensive troubleshooting charts and guides for common operational problems, electrical faults, and mechanical failures.
Depth:
Comprehensive, covering basic to advanced repairs, rebuilds, and diagnostics. Includes detailed step-by-step instructions, exploded views, torque specifications, schematics, and diagrams.
Rebuild Procedures:
Covers complete engine rebuilds, carburetor overhauls, and transmission servicing. Includes detailed instructions for disassembly, inspection, repair, and reassembly of all major components.
Oil Change Interval:
Detailed schedule provided in the manual (typically every 100-200 hours or specific mileage/timeframe).
Spark Plug Inspection:
Scheduled checks and replacement intervals detailed in the manual.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, schedule in manual.
Engine Oil Viscosity:
Likely SAE 10W-40, API SG or higher, but specific recommendation in manual.
Coolant Type:
Information on type and mixture ratio for the cooling system, if applicable (though typically air-cooled, may have specific fluid for certain components or be misstated in generic descriptions).
Common Problems:
The manual will likely address common issues such as carburetor gumming, electrical gremlins, starter issues, and wear and tear on suspension and brake components, providing diagnostic and repair steps.
No Spark Diagnosis:
Specific section dedicated to diagnosing 'no spark' issues, covering CDI, stator, coil, and wiring checks.
Engine Bolt Torques:
Detailed torque specifications for critical engine components (cylinder head bolts, crankcase bolts, etc.) are included.
Chassis Bolt Torques:
Torque specifications for suspension, steering, wheel hubs, and brake components provided.