Product Name:
Suzuki LT160E 1990 Service Repair Manual PDF Download
Product Description:
Suzuki LT160E 1990 Service Repair Manual PDF. If you need a repair manual for your Suzuki LT160E 1990, you've come to the right place. Now you can get your repair manual PDF format. Old paper repair manuals just don't compare! This repair manual c...
Vehicle Chassis Code:
Likely LT160E series, specific code not provided in product info
Engine Code:
Likely a variant of Suzuki's LT series engines, specific code not provided in product info
Segment:
Entry-level to mid-range ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, light utility use.
Competitors 1990:
Honda TRX200, Yamaha Warrior 200, Kawasaki Bayou 220.
Ease Of Use:
Known for user-friendly operation and manageable power output.
Durability:
Suzuki's reputation for robust engineering in their ATV models.
Value Proposition:
Offered a good balance of performance and affordability in its class.
Coverage Type:
Comprehensive Service and Repair
Specific Systems:
Engine, Transmission, Fuel System, Ignition System, Electrical System, Suspension, Steering, Brakes, Chassis, Bodywork, Maintenance, Troubleshooting
Page Count:
Not explicitly stated, but typical service manuals of this era are between 200-500 pages.
Manual Type:
Service Repair Manual
Language:
English (Assumed based on common practice for this market)
Engine Mechanical:
Detailed breakdown of engine components, including cylinder head, pistons, crankshaft, camshaft, valves, timing, and cooling system.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System:
Spark plugs, ignition coil, CDI unit, timing adjustment, and troubleshooting.
Electrical System:
Wiring diagrams, battery, charging system (stator/generator), lighting, starting system, and instrumentation.
Transmission Drivetrain:
Gearbox operation, maintenance, disassembly, and assembly; drive chain adjustment and replacement.
Suspension Steering:
Front and rear suspension components, shock absorbers, bushings, steering linkage, and wheel alignment.
Brakes:
Brake caliper overhaul, brake pad replacement, brake fluid flush and bleed, brake cable adjustment.
Chassis Frame:
Frame inspection, alignment, and repair.
Bodywork Trim:
Panel removal and installation, seat, fenders, and other body components.
Routine Maintenance:
Oil change intervals, spark plug replacement, air filter cleaning/replacement, chain lubrication, tire pressure checks.
Troubleshooting:
Step-by-step diagnostic procedures for common problems, including starting issues, engine performance, electrical faults, and braking problems.
Repair Overhaul:
Detailed instructions for the disassembly, inspection, repair, and reassembly of all major vehicle components.
Specifications Data:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, and timing specifications.
Special Tools:
Identification of any special tools required for specific repair procedures.
Depth Level:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers from basic maintenance to complete engine and transmission rebuilds.
Engine Type:
Four-stroke, SOHC (Single Overhead Camshaft)
Displacement:
160 cc (approx. 9.76 cubic inches)
Bore X Stroke:
Specific dimensions not provided, but typical for this displacement.
Cooling System:
Air-cooled
Horsepower:
Estimated 12-15 HP (typical for this class and displacement)
Torque:
Estimated 8-10 lb-ft (typical for this class and displacement)
Carburetor Type:
Mikuni VM series or similar single barrel carburetor (specific model number not provided).
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Electric Start (likely with a backup kick starter)
Length:
Approximately 1700-1800 mm (typical for this class)
Width:
Approximately 900-1000 mm (typical for this class)
Height:
Approximately 1000-1100 mm (typical for this class)
Dry Weight:
Approximately 160-180 kg (typical for this class)
Fuel Capacity:
Approximately 7-9 liters (typical for this class)
Front Tire Size:
Typically 22x7-10 or similar
Rear Tire Size:
Typically 22x10-10 or similar
Wheel Bolt Pattern:
Not explicitly stated, but commonly 4-bolt pattern for ATVs of this era.
Safety Ratings:
Not applicable in the automotive sense; ATVs have different safety considerations and are not rated by agencies like NHTSA or Euro NCAP. Operator safety is paramount.
Braking System:
Hydraulic disc brakes front and rear (common configuration for this model).
Operator Training:
Manual emphasizes safe riding practices, protective gear, and understanding the vehicle's capabilities.
Engine Oil Change:
Every 100 hours or annually (refer to manual for precise details and oil type).
Air Filter Cleaning:
Every 20 hours or when visibly dirty; replace annually or as needed.
Spark Plug Replacement:
Every 100 hours or annually.
Drive Chain Lubrication:
Every 20 hours or after riding in wet conditions.
Engine Oil Type:
Suzuki recommends API SE, SF, or SG grade SAE 10W-30 or 10W-40. Consult manual for exact specification.
Engine Oil Capacity:
Approximately 1.1 liters (1.2 US qt) without filter change, 1.2 liters (1.3 US qt) with filter change. Verify in manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Carburetor Clogging:
Common issue with older carbureted engines, especially if fuel is left standing for extended periods. Requires regular cleaning and proper storage procedures.
Chain Wear:
Normal wear and tear, requires regular adjustment and lubrication to prolong life.
Battery Drain:
As with any electric-start vehicle, ensuring the battery is maintained and the charging system is functional is key.
