Market Niche:
Entry-level to mid-range recreational ATV, popular for trail riding and light utility work.
Competitors 1991:
Likely competed with models from Yamaha (e.g., Warrior 200, Badger 80), Honda (e.g., TRX250), and Kawasaki (e.g., KLF220 Bayeau).
Key Features Vehicle:
Reliable, user-friendly operation, suitable for beginners and experienced riders alike.
PDF Vs Paper:
Digital PDF offers searchability, easy access on multiple devices, and no wear and tear compared to older paper manuals.
Engine System:
Detailed breakdown of the LT160EM engine, including disassembly, assembly, inspection, and tuning.
Transmission System:
Coverage of the automatic transmission, including operation, maintenance, and repair procedures.
Fuel System:
Carburetor tuning, fuel filter replacement, and fuel line inspection.
Ignition System:
Spark plug specifications, ignition timing, and troubleshooting of ignition components.
Cooling System:
Air-cooled engine management and any relevant components.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, and charging system.
Braking System:
Front and rear brake inspection, adjustment, and component replacement.
Suspension System:
Front and rear suspension inspection, lubrication, and component repair.
Steering System:
Steering linkage inspection, adjustment, and repair.
Chassis And Frame:
Inspection and maintenance of the ATV frame and chassis components.
Bodywork And Trim:
Panel removal, installation, and minor bodywork considerations.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, and general lubrication.
Troubleshooting:
Diagnostic procedures for common mechanical and electrical issues.
Engine Overhaul:
Detailed steps for engine disassembly, cleaning, inspection, and reassembly.
Carburetor Adjustment:
Specific instructions for carburetor tuning for optimal performance and fuel efficiency.
Brake Service:
Pad replacement, caliper service, and brake fluid bleeding.
Electrical Diagnostics:
Using multimeters and test lights to diagnose electrical faults.
Depth Of Coverage:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds.
Engine Type:
Four-stroke, SOHC (Single Overhead Camshaft)
Displacement:
158cc (approximate)
Bore X Stroke:
Specifications would be detailed within the manual, typically around 58.0 mm x 50.0 mm.
Cooling System:
Air-cooled
Compression Ratio:
Specifications would be detailed within the manual, likely around 8.5:1 to 9.5:1.
Horsepower:
Estimated 10-12 HP. Precise figures in manual.
Torque:
Estimated 8-9 lb-ft. Precise figures in manual.
Fuel Delivery:
Carburetor (likely Mikuni VM series or similar)
Carburetor Model:
Manual will specify the exact model and size, e.g., VM20 or VM22.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 2.1 gallons (8 Liters). Exact capacity in manual.
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD (Two-Wheel Drive)
Final Drive:
O-ring sealed chain
Gear Selection:
Forward, Neutral, Reverse (F-N-R) or similar. Manual will confirm.
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid Type:
Manual will specify required fluid type and capacity, likely a specific gear oil or ATF.
Overall Length:
Approx. 68.1 inches (1730 mm). Verify in manual.
Overall Width:
Approx. 40.9 inches (1040 mm). Verify in manual.
Overall Height:
Approx. 41.7 inches (1060 mm). Verify in manual.
Wheelbase:
Approx. 46.1 inches (1170 mm). Verify in manual.
Ground Clearance:
Approx. 6.7 inches (170 mm). Verify in manual.
Dry Weight:
Approx. 324 lbs (147 kg). Verify in manual.
Curb Weight:
Manual will provide this figure, including fluids.
Front Rack Capacity:
Approx. 20 kg (44 lbs). Verify in manual.
Rear Rack Capacity:
Approx. 30 kg (66 lbs). Verify in manual.
Atv Safety Standards:
Adheres to general ATV safety guidelines of the era. Specific certifications unlikely for this model type.
Lighting:
Headlight, taillight, brake light.
Braking System Design:
Drum brakes or disc brakes depending on front/rear configuration. Manual will specify details.
Tire Specifications:
Manual will detail required tire sizes and pressures for optimal safety and performance.
Oil Change Interval:
Typically every 100 hours or annually. Refer to manual for precise intervals.
Air Filter Cleaning:
Recommended every 20-30 hours of operation. Manual provides detailed cleaning/replacement procedures.
Spark Plug Replacement:
Recommended every 100 hours or annually. Manual specifies correct plug type and gap.
Chain Lubrication:
Should be performed frequently, every 20-30 hours, or after riding in wet conditions. Manual details tension adjustment.
Engine Oil Type:
Manual will specify viscosity grade (e.g., SAE 10W-40) and API service classification.
Engine Oil Capacity:
Manual will provide precise oil capacity for engine oil changes and filter replacements.
Brake Fluid Type:
Manual will specify DOT 3 or DOT 4 brake fluid if applicable.
Carburetor Clogging:
Common with older ATVs due to fuel sitting. Manual provides cleaning procedures.
Carburetor Wear:
Jet wear or float bowl issues can affect performance. Manual details part numbers and replacement.
Electrical Connections:
Corrosion can occur in connectors over time. Manual's wiring diagrams aid in troubleshooting.
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for robust and reliable ATVs, building on its motorcycle expertise.
Lt160 Lineage:
The LT160 series often served as a foundational model for Suzuki's ATV lineup, evolving over the years.
Manufacturing Location:
Likely manufactured in Japan or a Suzuki subsidiary facility.
Production Period:
The LT160EM was produced for a limited period in the early 1990s, marking a specific era in ATV development.
