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Suzuki LT250R LT 250R 1988 Service Repair Manual

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The 1988 Suzuki LT250R is a high-performance sport All-Terrain Vehicle renowned for its agility and power, representing a significant era in sport ATV development. This model competed effectively in its...
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Tipo: Atv
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SKU: 149082
Suzuki LT250R LT 250R 1988 Service Repair Manual
The 1988 Suzuki LT250R is a high-performance sport All-Terrain Vehicle renowned for its agility and power, representing a significant era in sport ATV development. This model competed effectively in its segment, offering capabilities tailored for motocross and trail riding. Its design emphasizes rider-centric controls and a robust 2-stroke, single-cylinder, liquid-cooled engine with approximately 246 cc displacement, producing an estimated 28-30 HP. Key features include a 6-speed transmission, wet multi-plate clutch, and a reliable chassis with hydraulic front disc brakes and a rear drum brake, all contributing to its reputation for performance and durability. This comprehensive service repair manual is designed for professional technicians and DIY mechanics, providing factory-level technical data and extensive repair and maintenance procedures in English. It covers all major systems, including the engine, transmission, fuel system, electrical system, and chassis, with detailed instructions for disassembly, assembly, and troubleshooting. The manual's scope includes regular servicing, fluid changes, component repairs, and diagnostic guidance for common issues. Its format ensures accessibility, searchability, and full printability, empowering users to maintain and restore the LT250R to optimal working condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT250R
Year:
1988
Generation
Code:
LT250R
👋 Introduction
Market Position
Vehicle Segment:
High-performance sport ATV (All-Terrain Vehicle)
Era Context:
Represents a significant era in sport ATV development, known for its agility and power.
Competitive Analysis
Competitors:
Competed against other sport ATVs of its time, often focusing on motocross and trail riding capabilities.
Key Features
Manual Advantage:
Provides factory-level technical data and step-by-step procedures, empowering owners to perform complex repairs.
Digital Format Benefit:
Instant accessibility and ease of use on digital devices.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Maintenance
Target Audience:
Professional Technicians and DIY Mechanics
Page Count
Estimated Pages:
Extensive (typical for factory service manuals, often 300+ pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end, bottom-end, cooling system, lubrication system, tuning, diagnostics.
Transmission:
Clutch, gearbox, shift mechanism, final drive, lubrication.
Fuel System:
Carburetor (type, jetting, disassembly, cleaning, adjustment), fuel tank, fuel lines, fuel filter.
Electrical System:
Ignition system (CDI, spark plug, timing), lighting, charging system (if applicable), wiring diagrams, troubleshooting.
Chassis:
Frame, suspension (front and rear), steering, brakes (hydraulic front, drum rear), wheels, tires.
Bodywork:
Body panels, seat, fenders, decals.
Procedures Included
Maintenance:
Regular servicing, fluid changes, filter replacements, chain adjustment, spark plug checks, lubrication points.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Troubleshooting:
Diagnostic charts, common problems, symptom-cause-remedy guides.
Disassembly Assembly:
Detailed procedures for taking apart and putting back together various vehicle components.
Technical Depth
Depth:
Comprehensive, covering factory-level repair and maintenance procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, enabling quick information retrieval.
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper:
N/A (Digital File)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Type:
2-stroke, single-cylinder, liquid-cooled
Displacement:
246 cc (approximately)
Bore X Stroke:
66.0 mm x 72.0 mm (typical for this model range)
Compression Ratio:
Approximately 7.0:1 (varies slightly)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Estimated 28-30 HP (at crankshaft, model specific variations apply)
Torque:
Estimated 23-25 lb-ft (at crankshaft, model specific variations apply)
Fuel System
Carburetor Model:
Mikuni VM28SS (typical, subject to revision)
Carburetor Description:
Single Mikuni carburetor with pilot jet, main jet, needle jet, jet needle, throttle valve, and air screw for precise fuel mixture control.
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Cooling System
Type:
Liquid-cooled
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Lubrication System
Oil Mixture:
Pre-mix with 2-stroke engine oil (refer to manual for specific ratio, typically 20:1 or 32:1 with premium oil)
Transmission Oil Type:
Suzuki Gear Oil API GL-4, SAE 80W or 90
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Options:
N/A (Typically single transmission option for this model)
Features
Clutch:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 71.1 inches (1805 mm)
Overall Width:
Approx. 45.7 inches (1160 mm)
Overall Height:
Approx. 43.5 inches (1105 mm)
Wheelbase:
Approx. 48.8 inches (1240 mm)
Ground Clearance:
Approx. 4.7 inches (120 mm)
Weights
Dry Weight:
Approx. 370 lbs (168 kg)
🛡️ Safety Features
Ratings
Atv Safety:
ATVs require responsible operation and protective gear. Manual emphasizes safe practices.
Active Features
Braking System:
Front: Hydraulic disc brake. Rear: Mechanical drum brake. Effective stopping power for its class.
Passive Features
Ergonomics:
Designed for aggressive riding with rider-centric controls and seating position.
💡 Technology Features
Infotainment
Features:
N/A (Focus is on off-road performance, not infotainment)
Driver Assistance
Features:
N/A (Mechanical systems only)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual; typically every 10-20 operating hours or annually.
Air Filter:
Clean/replace as needed, depending on riding conditions (frequently in dusty environments).
Spark Plug:
Inspect and gap regularly, replace as needed (e.g., every 100 operating hours).
Chain Lubrication Adjustment:
Lubricate and check tension frequently, every 300-500 miles or as needed.
Fluid Specifications
Coolant:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant.
Transmission Oil:
Suzuki Gear Oil API GL-4, SAE 80W or 90.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic jetting adjustments.
Clutch Wear:
Clutch plates can wear over time, especially with aggressive riding, requiring replacement.
Cooling System Maintenance:
Regular coolant flushes and inspection of hoses and radiator are crucial to prevent overheating.
Suspension Maintenance:
Regular cleaning and checking of suspension seals and oil levels are recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long and successful history in ATV manufacturing, with the LT-R series being highly influential.
Model Evolution
Lt250R Development:
The LT250R was a key model in Suzuki's sport ATV lineup, evolving from earlier models and setting benchmarks for performance and handling.
Production
Manufacturing Period:
Produced through the late 1980s and early 1990s, with the 1988 model being a significant iteration.
🏆 Awards & Recognition
Recognitions
Model Impact:
Highly regarded in its time for performance and handling, influencing subsequent sport ATV designs.
Ratings
Enthusiast Reviews:
Consistently praised by enthusiasts for its sporty capabilities and durability.
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