The Suzuki LT500R, a prominent model from its first generation, represents a pinnacle of performance in the late 1980s sport ATV market. Produced between 1987 and 1990, this machine, often known as the "Quadzilla," was engineered with a robust 499cc liquid-cooled, 2-stroke, single-cylinder engine, delivering approximately 45-50 horsepower. Its design focused on raw power and agility, featuring a 5-speed manual transmission, wet multi-plate clutch, and hydraulic disc brakes for responsive control. Suzuki's legacy in ATV manufacturing, known for durability and performance, is clearly evident in the LT500R's design and its reputation for class-leading power during its production era.
This comprehensive factory service repair workshop manual provides in-depth guidance for the Suzuki LT500R across all its styles from 1987 to 1990. It covers a vast array of systems, including general information, fuel, cooling, engine top-end, clutch, lubrication, removal and installation, crankshaft and transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and the electrical system. The manual offers step-by-step repair procedures, standard maintenance guidelines, and detailed technical specifications, supported by hundreds of photos and illustrations. It is designed to assist both do-it-yourself enthusiasts and experienced mechanics in maintaining and repairing the vehicle effectively, ensuring optimal performance and longevity.
Generation:
First Generation
Target Audience:
Do-it-yourselfers and experienced mechanics
Advantage Over Print:
More inexpensive and convenient than old paper manuals
Cost Effectiveness:
Inexpensive way to keep vehicle working properly, save money on mechanic fees
Accessibility:
Instant access via download, accessible on multiple devices
Convenience:
Print only needed pages, keep safely on PC
Applicable Years:
1987, 1988, 1989, 1990
Estimated Pages:
Hundreds
Type:
Complete Official Full Factory Service Repair Workshop Manual
File Format:
PDF Download
General Information:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Electrical System:
Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly
Maintenance:
Standard maintenance procedures covered
Troubleshooting:
Implicitly covered through detailed repair procedures and diagnostics
Depth:
Comprehensive, from basic maintenance to detailed repair and overhaul
Photos And Illustrations:
Hundreds of photos and illustrations
Compatibility:
All Versions of Windows, Mac, Smartphones, Tablets (via web browser)
Software Requirements:
Adobe PDF Reader and Winzip (free online)
Printability:
Printable (entire manual or select pages)
Physical Binding:
N/A (Digital PDF Download)
Physical Paper:
N/A (Digital PDF Download)
Engine Type:
2-Stroke, Single-Cylinder
Displacement:
499cc (30.4 cu. in.)
Cooling System:
Liquid-cooled
Horsepower Estimated:
Approximately 45-50 hp (specific figures not provided in product info, but typical for class)
Torque Estimated:
Not specified, but significant for its class
Carburetion:
Mikuni VM34SS (typical for this model, detailed in manual)
Fuel Type:
Unleaded gasoline (premium recommended)
Lubrication Type:
Premix or Automatic Injection (covered in manual)
Transmission Type:
5-speed Manual
Clutch Type:
Wet, multi-plate
Gear Ratios:
Detailed in manual
Length:
Not specified in product info, consult manual
Width:
Not specified in product info, consult manual
Height:
Not specified in product info, consult manual
Dry Weight Estimated:
Approximately 385 lbs (175 kg) (specific figures not provided, consult manual)
Atv Safety Standards:
ATV safety considerations covered by general design principles of the era; manual addresses safe operation
Braking System:
Hydraulic disc brakes (front and rear) - detailed in manual
Frame Construction:
Steel frame; manual provides inspection and repair guidelines
Infotainment System:
N/A (This is a performance ATV from the late 1980s, focused on mechanicals).
Driver Assistance Features:
N/A (None applicable for this model and era).
Connectivity Features:
N/A (No electronic connectivity features).
Oil Change Interval:
Detailed in manual (typically every 100 hours or annually for premix systems)
Air Filter Cleaning:
Detailed in manual (frequent cleaning recommended for off-road use)
Spark Plug Replacement:
Detailed in manual (recommendations for type and interval)
Engine Oil Type:
Not specified in product info, but typically 2-stroke oil for premix; manual will specify exact grade and ratio.
Transmission Oil Type:
Not specified in product info, but typically SAE 80 or 90 gear oil; manual will specify exact grade and capacity.
Coolant Type:
Not specified in product info, but typically a 50/50 mix of ethylene glycol antifreeze and distilled water; manual will specify.
Common Wear Items:
Clutch plates, piston rings, seals, bearings, swingarm bushings (manual provides detailed inspection and replacement procedures).
Carburetor Tuning:
Requires periodic cleaning and adjustment for optimal performance; manual covers this.
Cooling System Maintenance:
Radiator and coolant passage cleaning are crucial for preventing overheating; covered in manual.
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for performance and durability.
Lt500R Positioning:
The LT500R was Suzuki's flagship performance ATV in the late 1980s, often referred to as the 'Quadzilla', competing in the high-performance sport ATV market.
Production Period:
1987-1990
Performance Recognition:
The LT500R was widely recognized for its class-leading performance and power during its production run.