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Suzuki LT80X Quadsport 1999 Service Repair Manual

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This manual covers the 1999 Suzuki LT80X Quadsport, a versatile all-terrain vehicle designed for youth riders and entry-level enthusiasts. As part of Suzuki's well-regarded Quadsport lineage, this model, produced between...
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Tipo: Atv
Proveedor:
SKU: 89358
Suzuki LT80X Quadsport 1999 Service Repair Manual
This manual covers the 1999 Suzuki LT80X Quadsport, a versatile all-terrain vehicle designed for youth riders and entry-level enthusiasts. As part of Suzuki's well-regarded Quadsport lineage, this model, produced between 1987 and 2006, is known for its reliability and user-friendly design. The LT80X features a robust air-cooled, 2-stroke engine with approximately 72 cc displacement, an automatic CVT transmission, and shaft drive, making it suitable for recreational riding and learning the fundamentals of ATV operation. Its engineering emphasizes durability and ease of use, ensuring a positive experience for new riders. This comprehensive factory service repair manual provides detailed information for maintaining and repairing the 1999 Suzuki LT80X Quadsport. It covers all aspects of the vehicle, including engine systems, drivetrain, chassis, and electrical components, with step-by-step instructions derived from complete disassembly. The manual is designed for both do-it-yourself enthusiasts and professional mechanics, offering hundreds of pages with photos and illustrations to guide every procedure, from routine maintenance like oil changes and air filter cleaning to complex repairs and full engine rebuilds. It also includes diagnostic procedures and troubleshooting guidance to help keep the vehicle in optimal working condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT80X Quadsport
Year:
1999
Product Name:
Suzuki LT80X Quadsport 1999 Service Repair Manual PDF Download
Generation
Model Generation:
First Generation (1987-2006)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and professional mechanics
Competitive Analysis
Advantage Over Physical Manuals:
Less expensive, more convenient, searchable, selectively printable
Key Features
Content Detail:
Hundreds of photos and illustrations guiding each procedure
Value Proposition:
Inexpensive way to keep vehicle working properly, cost savings on mechanic fees
Licensing:
No extra fees, no expiry dates
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for the 1999 Suzuki LT80X Quadsport
Additional Coverage:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of Pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Final Drive, Wheels/Tires
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System
Procedures Included
Maintenance:
Standard Maintenance, Scheduled Servicing
Repair:
Step-by-step repair instructions based on complete disassembly
Troubleshooting:
Implied through detailed diagnostic information
Technical Depth
Depth:
Comprehensive; suitable for DIYers and experienced mechanics
Diagnostic Scope:
Detailed diagnostic procedures and troubleshooting guides
Rebuild Scope:
Full engine and component rebuild procedures
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows and Mac
Accessibility:
Accessible via Web Browser on any Computer or Mobile Device
Print Quality
Printability:
Printable (entire manual or selected pages)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Software Requirements
PDF Reader:
Adobe PDF Reader (Free)
Compression Tool:
Winzip (Free) or equivalent
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-Cooled, 2-Stroke
Displacement:
72 cc (approx.)
Bore X Stroke:
45.0 x 47.0 mm (typical for this model)
Compression Ratio:
6.8:1 (typical)
Performance
Horsepower:
Approx. 5.4 HP @ 7000 RPM (estimated for the era)
Torque:
Approx. 4.7 lb-ft @ 6000 RPM (estimated for the era)
Fuel System
Carburetor Type:
Mikuni VM12 (typical)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fuel Mixture:
Pre-mix or Oil Injection System (check model specifics)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
Shaft Drive
Features
Gear Selection:
Forward, Neutral, Reverse
Clutch Type:
Centrifugal Wet Clutch
📐 Dimensions
Exterior
Overall Length:
Approx. 1495 mm (58.9 in)
Overall Width:
Approx. 850 mm (33.5 in)
Overall Height:
Approx. 900 mm (35.4 in)
Weights
Dry Weight:
Approx. 110 kg (243 lbs)
Ground Clearance:
Approx. 110 mm (4.3 in)
🛡️ Safety Features
Ratings
Safety Certification:
ANSI/SVIA 1-2001 (implied for ATVs of this era)
Active Features
Braking System Front:
Drum Brakes
Braking System Rear:
Drum Brake
Passive Features
Throttle Limiter:
Adjustable thumb throttle with limiter for beginners
Parking Brake:
Mechanical Parking Brake
💡 Technology Features
Infotainment
Display:
N/A (Basic instrumentation)
Connectivity:
N/A
Driver Assistance
Throttle Control:
Thumb throttle with adjustable limiter
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hours (typically every 20-30 engine hours or annually)
Air Filter Cleaning:
Refer to manual (typically every 10-15 engine hours or as needed)
Spark Plug Replacement:
Refer to manual (typically every 100-200 engine hours)
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific 2-stroke oil for premix or oil injection, and gear oil for the transmission/final drive. Refer to manual for exact specifications (e.g., SAE 80W-90 GL-III for gearbox).
Brake Fluid:
DOT 3 or DOT 4 (verify with manual)
Known Issues
Common Wear Items:
Brake shoes, tires, drive chain/sprockets (if applicable, though this is shaft drive), carburetor jets, air filter.
Carburetor Maintenance:
Can be prone to clogging if fuel is not fresh or if stored with fuel. Carburetor cleaning and adjustment is a common maintenance task.
Cooling System Notes:
Air-cooled, so maintaining airflow through the fins is important to prevent overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Quadsport Lineage:
Part of Suzuki's long-standing lineage of reliable and user-friendly ATVs.
Target Market:
Youth riders and entry-level ATV enthusiasts
Production
Production Period:
1987-2006
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards not listed in product data)
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