This service repair manual covers the models produced from 2000 to 2005. Engineered by, these vehicles are designed as capable off-road machines, suitable for entry-level riders. Key features include a 50cc air-cooled, 2-stroke engine, an automatic CVT transmission with forward, neutral, and reverse gears, and a durable steel frame. Safety is prioritized with features like an adjustable throttle limiter and an engine stop tether cord, making it a reliable choice for youth recreational use.
This comprehensive manual provides complete factory service and repair information for the. It details numerous systems, including the fuel, cooling, and lubrication systems, as well as the clutch, engine, transmission, wheels, tires, brakes, suspension, steering, frame, and electrical system. With step-by-step instructions, hundreds of illustrations, and guidance on maintenance procedures and troubleshooting, this manual is an essential resource for do-it-yourself owners and professional mechanics alike, ensuring the longevity and optimal performance of the vehicle.
Product Type:
Service Repair Manual
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Target Audience:
Do-it-yourself (DIY) owners and experienced mechanics
Value Proposition:
Cost-effective alternative to expensive shop repairs, empowering owners to maintain and repair their vehicle.
Comparison To Traditional:
More inexpensive and convenient than old paper repair manuals.
Key Benefit 1:
Complete factory service information.
Key Benefit 2:
Detailed step-by-step instructions with hundreds of photos and illustrations.
Key Benefit 3:
Printable pages for convenient use in the workshop.
Key Benefit 4:
No extra fees or expiry dates, permanent access.
Primary Coverage:
Complete service and repair information
Specific Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as comprehensive)
Type:
Official Full Factory Service Repair Manual
Digital Format:
PDF Download
Engine Systems:
Fuel system, cooling system, engine top end, clutch, lubrication system, engine removal/installation, crankshaft, transmission
Chassis Systems:
Wheels and tires, final drive, brakes, suspension, steering, frame
Electrical Systems:
Electrical System
Maintenance:
Standard maintenance procedures, fluid checks and changes, lubrication
Repair:
Step-by-step instructions for repair and service of all major components, including complete disassembly and reassembly
Troubleshooting:
Implied through detailed procedures and diagnostics (though not explicitly stated as a separate section)
Depth:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and experienced mechanics
Detail Level:
Detailed instructions based on complete disassembly, supported by hundreds of photos and illustrations
Readability:
Searchable text (implied by digital format, though not explicitly stated)
Printability:
Yes, all pages are printable
Binding Type:
Not Applicable (Digital PDF)
Paper Type:
Not Applicable (Digital PDF)
Compatibility:
Windows, Mac, Smartphones, Tablets, Web Browsers
Software Requirements:
Adobe PDF Reader, Winzip (free)
Engine Type:
Air-cooled, 2-stroke (typical for this class of ATV)
Engine Displacement:
50cc (based on model designation LT50)
Horsepower:
Estimated 2.5 - 3.5 HP (typical for 50cc off-road engines of this era)
Torque:
Estimated 2.0 - 2.5 lb-ft (typical for 50cc off-road engines of this era)
Fuel Delivery:
Carburetor (likely a Mikuni VM series or similar)
Fuel Type:
Unleaded gasoline (typically mixed with 2-stroke oil for lubrication)
Lubrication Method:
Oil injection or pre-mix (manual will detail specific method)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Selection:
Forward, Neutral, Reverse (typical for youth ATVs)
Clutch Type:
Centrifugal clutch
Overall Length:
Approx. 47.0 in (1195 mm) (estimate based on similar models)
Overall Width:
Approx. 31.1 in (790 mm) (estimate based on similar models)
Overall Height:
Approx. 30.7 in (780 mm) (estimate based on similar models)
Dry Weight:
Approx. 170 lbs (77 kg) (estimate based on similar models)
Ground Clearance:
Approx. 3.9 in (100 mm) (estimate based on similar models)
Safety Certification:
Designed for youth riders, emphasizing safety features (specific ratings not provided in product info)
Throttle Limiter:
Adjustable throttle limiter (standard on youth ATVs)
Engine Stop Tether:
Engine stop tether cord (standard safety feature)
Frame Construction:
Steel frame construction for durability
Tire Type:
All-terrain tires
Infotainment System:
N/A (Basic youth ATV, no infotainment system)
Driver Assistance Features:
N/A (Basic youth ATV, no driver assistance features beyond safety limiters)
Connectivity Options:
N/A (Basic youth ATV, no connectivity options)
Oil Change Interval:
Refer to manual for specific intervals (typically every 20-30 hours of operation or annually for transmission oil)
Air Filter Cleaning:
Recommended every 10-20 hours of operation (or as needed based on dust conditions)
Engine Oil Type:
Suzuki recommends specific 2-stroke engine oil, suitable for air-cooled engines, often with an oil injection system.
Transmission Oil Type:
Suzuki recommends specific gear oil for the transmission (e.g., SAE 80W/90 API GL-4)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (manual will specify)
Common Wear Items:
Spark plugs, air filters, drive belts (CVT), brake pads, tires, battery.
Carburetor Maintenance:
Can be prone to clogging if fuel is not fresh or if the unit sits for extended periods without stabilizer.
2 Stroke Engine Care:
Requires proper 2-stroke oil mixture or functioning oil injection system for engine longevity.
Manufacturer:
Suzuki Motor Corporation, Japan
Model Lineage:
Part of Suzuki's robust line of off-road vehicles, particularly focused on entry-level and youth models.
Production Period:
2000-2005
Awards And Ratings:
No specific awards or certifications mentioned in the product information; focus is on utility and repairability.
