Manual Coverage
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Systems Covered
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Engine And Powertrain:
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Engine disassembly, assembly, troubleshooting, performance tuning, lubrication, cooling system, fuel system, exhaust system
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Chassis And Suspension:
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Front and rear suspension, steering system, wheel alignment, swingarm, shock absorbers, bushings
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Braking System:
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Front and rear brake system inspection, service, troubleshooting, hydraulic components, brake pads, brake fluid
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Electrical System:
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Ignition system, lighting system, charging system, starter system, battery, wiring diagrams, troubleshooting electrical faults
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Body And Frame:
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Body panels, fenders, seat, handlebars, frame inspection and repair
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Drive Train:
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Automatic transmission (CVT), drive chain, sprockets, differential (if applicable)
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Procedures Included
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Diagnostic Procedures:
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Troubleshooting guides for common problems, symptom-based diagnosis
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Maintenance Procedures:
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Scheduled maintenance, lubrication, filter replacement, adjustments, fluid changes
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Repair Procedures:
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Step-by-step instructions for component disassembly, overhaul, and reassembly
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Inspection Procedures:
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Component inspection guidelines, wear limits, tolerances
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Technical Specifications Data:
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Torque specifications, clearances, fluid capacities, electrical specifications
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Technical Depth
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Depth Of Coverage:
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Comprehensive, suitable for professional technicians and experienced DIY mechanics
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Diagnostic Tools Required:
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Basic hand tools, specialized tools (e.g., torque wrench, feeler gauges), multimeter
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 100 hours or 6 months (whichever comes first), inspect more frequently
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Air Filter Cleaning:
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Clean every 20 hours or monthly; replace as needed
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Spark Plug Replacement:
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Inspect every 100 hours; replace if fouled or worn
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Drive Chain Lubrication:
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Lubricate every 20 hours or after riding in wet conditions
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Fluid Specifications
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Engine Oil Type:
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SAE 10W-40 API SG or higher
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Engine Oil Capacity:
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Approx. 0.8 L (0.85 US qt) with oil filter change
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid
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Transmission Fluid Type:
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N/A (CVT system typically uses internal clutch fluid or specific lubricants, refer to manual for exact type)
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Known Issues
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Common Wear Items:
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Brake pads, drive chain and sprockets, air filter, spark plug, battery
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Potential Performance Issues:
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Carburetor gumming due to fuel instability, CVT belt wear, ignition system misfires
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