Target Audience:
Owners of Suzuki Samurai, Suzuki Sidekick, and Geo Tracker vehicles seeking to perform their own maintenance and repairs, as well as professional mechanics.
Manual Value Proposition:
Offers dealership-level technical information at a fraction of the cost, enabling significant savings on vehicle maintenance and repair.
Digital Delivery:
Instant download, no shipping costs, immediate access to critical repair data.
Content Richness:
Contains thousands of pages with hundreds of illustrations, diagrams, and detailed step-by-step instructions.
Ease Of Use:
Designed for easy, detailed viewing with step-by-step instructions suitable for individuals of any skill level.
Vehicle Coverage:
All Suzuki Samurai, Suzuki Sidekick, Geo Tracker models and all engines within the 1986-1996 production years.
Estimated Page Count:
Over 3000 pages
Manual Type:
Service Repair Manual / Workshop Manual
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Software Requirements:
Adobe PDF Reader (free download).
Engine Systems:
Engine overhaul, rebuilding, performance tuning, timing belt replacement, serpentine belt routing, firing orders, vacuum diagrams.
Drivetrain Systems:
Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures.
Braking Systems:
Brake system servicing procedures, detailed brake repair information.
Suspension Steering:
Front-end alignment procedures and specifications, suspension system repair.
Electrical Systems:
Complete wiring diagrams, computer diagnostic trouble codes, trouble shooting and diagnostics, computer diagnostic trouble tree charts.
Comfort Convenience:
Air conditioning service and capacities, sunroof repair.
Body Chassis:
Body panel removal, collision repair information, chassis component service (though specific focus is mechanical/electrical). Rust repair guidance implicitly covered in bodywork sections.
Steering System:
Power steering system service (if equipped), steering gearbox, tie rod ends, steering linkage components.
Diagnostic Procedures:
Trouble codes, diagnostic trouble tree charts, troubleshooting and diagnostics.
Maintenance Procedures:
Factory maintenance schedules and charts, fluid specifications, general repair procedures.
Rebuild Procedures:
Engine overhaul and rebuilding procedures.
Torque Specifications:
Complete torque specifications for all major fasteners, critical for proper assembly and component longevity.
Depth Of Coverage:
Comprehensive coverage for professional technicians and DIY enthusiasts, from basic maintenance to complete engine rebuilds and complex diagnostics.
Illustrations Diagrams:
Hundreds of illustrations and diagrams, including detailed part views, exploded diagrams, and system schematics.
Digital Format:
PDF with zoom capability for detailed views.
Searchability:
PDF format generally allows for text searching (depending on OCR quality), facilitating quick information retrieval.
Printability:
All pages are printable, allowing for selective printing of needed sections.
Binding:
N/A (Digital PDF)
Paper Quality:
N/A (Digital PDF)
Samurai Engine Options:
1.3L G13A I4, 1.3L G13BA I4, 1.6L G16A I4
Sidekick Tracker Engine Options:
1.3L G13BA I4, 1.6L G16A I4, 1.6L G16B DOHC I4, 1.8L J18A I4, 2.0L J20A I4
Typical Horsepower Range:
55 hp (1.3L) to 127 hp (2.0L), depending on engine and model year.
Fuel Delivery Systems:
Carbureted and Fuel Injection (Multi-point and Sequential) systems covered depending on model and year.
Timing Mechanism:
Timing belt for most 1.3L and 1.6L engines; timing chain for later 1.6L and 1.8L/2.0L engines. Specific procedures for belt replacement are detailed.
Firing Order:
Provided for each engine type to ensure correct ignition timing.
Samurai Transmission:
4-speed manual, 5-speed manual.
Sidekick Tracker Transmission:
3-speed automatic, 4-speed automatic, 5-speed manual.
Transfer Case:
Part-time 4WD system with 2WD (RWD) and 4WD High/Low range options, detailed service procedures included.
Samurai Wheelbase:
Approx. 80.0 - 97.0 inches (depending on variant/model year)
Sidekick Tracker Wheelbase:
Approx. 86.6 - 97.5 inches (depending on variant/model year)
Samurai Curb Weight:
Approx. 1,900 - 2,200 lbs
Sidekick Tracker Curb Weight:
Approx. 2,300 - 3,100 lbs
Crash Test Information:
Early models (Samurai) had limitations in crashworthiness ratings compared to modern vehicles; later Sidekick/Tracker models offered improved safety features. Manual provides structural repair data.
Braking Systems:
Front disc brakes, rear drum brakes standard on most; Anti-lock Braking System (ABS) available on some later models. Detailed brake system diagnostics and repair.
Restraint Systems:
Seat belts. Airbags became more common in later Sidekick/Tracker models. Manual details airbag system service if equipped.
Original Infotainment:
Basic AM/FM radio, cassette player, or CD player on later models. Manual covers basic electrical system diagnostics related to these components.
Early Driver Assistance:
Limited to mechanical systems; no electronic driver assistance features like traction control or stability control on most models within this range.
Original Connectivity:
N/A. Vehicles of this era did not feature Bluetooth or integrated smartphone connectivity.
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type. Detailed schedule in manual.
Timing Belt Replacement Interval:
Typically 60,000 - 90,000 miles or 5-7 years for applicable engines. Critical to follow manual's recommendation.
Engine Oil Specification:
e.g., SAE 10W-30 or 10W-40 API SG/SH rated oil. Manual provides exact specifications for each engine variant.
Transmission Fluid Specification:
e.g., Manual: GL-4 gear oil; Automatic: Dexron III ATF. Manual lists precise fluid types and capacities.
Coolant Specification:
Typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Manual details specific coolant types and capacities.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid recommended. Manual will specify exact type and bleeding procedures.
Common Samurai Issues:
Rust (especially frame and body mounts), clutch wear, minor electrical gremlins, carburetor issues on older models.
Common Sidekick Tracker Issues:
Timing belt tensioner noise (G16B), head gasket issues on some 1.6L engines, catalytic converter issues, power window regulator failures.
Suzuki 4X4 Legacy:
Suzuki has a long history of producing rugged, lightweight off-road vehicles, starting with models like the LJ series, culminating in the popular Samurai.
Samurai Development:
Evolved from the Suzuki Jimny (SJ series), known for its compact size, exceptional off-road capability, and simple, durable construction. Marketed globally under various names.
Sidekick Tracker Development:
Introduced as a more car-like SUV offering, developed in partnership with General Motors (Geo Tracker) and Mazda (later Ford/Kia versions). Provided a blend of on-road comfort and off-road utility.
Samurai Production Years:
Globally produced from the early 1970s (as SJ series), with Samurai badging prominent from the mid-1980s. US production started around 1985.
Sidekick Tracker Production Years:
1989-1998 (US Market for Sidekick/Tracker).
