Target Market:
Owners of Suzuki Samurai, Sidekick, and Geo Tracker vehicles seeking to perform maintenance and repairs themselves, or to better understand their vehicle's systems.
Advantage:
Provides a single, comprehensive resource for three closely related and popular off-road/compact SUV models, saving owners from sourcing multiple manuals.
Cost Effectiveness:
Enables cost savings through DIY repairs and proactive maintenance.
Knowledge Enhancement:
Empowers users with in-depth knowledge of their vehicle's functioning and preventative maintenance.
Accessibility:
Instant download and printable format offer immediate access and flexibility.
Model Years Covered:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Platform Sharing:
Covers Suzuki Samurai, Suzuki Sidekick, and Geo Tracker models, reflecting shared platform and components.
Estimated Page Count:
High, detailed (specific number not provided, but implied by comprehensive coverage).
Type:
Service and Repair Manual
Intended Audience:
Do-it-yourselfers and experienced mechanics.
Engine:
Detailed repair, maintenance, and diagnosis for all engine variants within the specified years.
Fuel System:
Covers fuel injection, carburetors (if applicable to early models), fuel pumps, lines, and filters.
Cooling System:
Radiator, hoses, water pump, thermostat, and coolant specifications and procedures.
Electrical System:
Wiring diagrams, charging system (alternator, battery), ignition system, lighting, and accessory circuits.
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS if equipped), and drivetrain.
Emission Control:
Information on emission control systems, sensors, catalytic converters, and related diagnosis.
General Information:
Vehicle identification numbers (VIN), safety precautions, tools, and general repair shop practices.
Periodic Maintenance:
Scheduled maintenance intervals, fluid checks, filter replacements, and general upkeep procedures.
Maintenance:
Routine servicing, oil changes, filter replacements, fluid top-offs, and inspections.
Repair:
Step-by-step instructions for component repair, overhaul, and replacement of all major systems.
Troubleshooting:
Diagnostic flowcharts, common problem identification, and solutions for various vehicle issues.
Rebuild:
Procedures for engine, transmission, and differential rebuilds.
Restoration:
Guidance for restoring original specifications and appearance.
Depth:
Comprehensive, covering everything from basic maintenance to complete vehicle overhaul and specialized repairs.
Illustrations:
Hundreds of photos and illustrations to guide repairs.
Printability:
Fully Printable
Zoom Functionality:
Zoom IN/OUT enabled for detailed viewing.
Binding:
Digital (Downloadable PDF, user prints as needed).
Paper Type:
N/A (Digital format).
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinZIP
Operating System Compatibility:
All Versions of Windows & Mac
Engine Type Samurai:
Inline-4 Cylinder, SOHC
Displacement Samurai:
1.3L (1324cc) G13A / G13B
Fuel Delivery Samurai:
Carburetor (early models) / Multi-Point Fuel Injection (later models)
Primary Engine Sidekick Tracker
Engine Type Sidekick Tracker:
Inline-4 Cylinder, SOHC
Displacement Sidekick Tracker:
1.6L (1590cc) G16A / G16B
Displacement Sidekick Tracker V6:
Optional V6 engines for some Sidekick/Tracker models in later years (e.g., 1.8L, 2.0L - manual may cover these variants).
Fuel Delivery Sidekick Tracker:
Multi-Point Fuel Injection
Horsepower Samurai 1.3L:
Approx. 60-70 HP (varies by engine code and emissions regulations)
Torque Samurai 1.3L:
Approx. 65-75 lb-ft (varies)
Horsepower Sidekick Tracker 1.6L:
Approx. 80-90 HP (varies by engine code)
Torque Sidekick Tracker 1.6L:
Approx. 90-100 lb-ft (varies)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Typically around 10-11 gallons (exact capacity varies by model and year).
Samurai Transmission:
4-Speed Manual (early), 5-Speed Manual (later)
Sidekick Tracker Transmission:
5-Speed Manual
Samurai Optional Transmission:
3-Speed Automatic (less common on Samurai)
Sidekick Tracker Optional Transmission:
4-Speed Automatic
Drivetrain:
Part-time 4-Wheel Drive (4WD) with manual transfer case (Hi/Lo range) as standard on most models.
Clutch Type:
Dry single plate clutch (manual transmissions).
Crash Test Data:
Limited data available for this era, especially for Samurai. Later Sidekick/Tracker models may have more data. Manual will likely cover safety system components.
Braking System:
Front disc brakes, rear drum brakes. Some later models may have optional ABS.
Seatbelts:
Standard front and rear seatbelts. Shoulder belts may be present on some models.
Airbags:
Driver-side airbag introduced on some models in the early 1990s.
Audio System:
Basic AM/FM radio, often with cassette player. Optional CD player on later models.
Speakers:
Typically 2-4 speakers, often dashboard or door-mounted.
ABS:
Anti-lock Braking System available on some later model Sidekick/Tracker variants.
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (refer to manual for specific engine and oil type).
Air Filter Replacement:
Every 12,000-15,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type, e.g., copper vs. platinum).
Timing Belt Replacement Samurai:
Not applicable, Samurai (G13A/B) engines typically use a timing chain.
Timing Belt Replacement Sidekick Tracker:
Check manual for specific engine (G16A/B) timing belt replacement interval, typically around 60,000-90,000 miles.
Engine Oil Type Samurai:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Capacity Samurai:
Approx. 3.5-4.0 quarts (with filter).
Engine Oil Type Sidekick Tracker:
API SG/SH, SAE 10W-30 or 10W-40.
Engine Oil Capacity Sidekick Tracker:
Approx. 4.0-4.5 quarts (with filter).
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water. Capacity varies.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity varies.
Transmission Fluid Automatic:
Dexron III / Mercon automatic transmission fluid. Capacity varies.
Differential Fluid:
API GL-5, SAE 80W-90 hypoid gear oil. Capacity varies.
Samurai Rust:
Frame and body rust, particularly around wheel wells, rocker panels, and tailgate areas, is a common concern.
Samurai Clutch Wear:
Clutch wear due to off-road use and potential abuse.
Sidekick Tracker Head Gasket:
Head gasket failures have been reported on some 1.6L engines, especially with higher mileage.
Ignition Coil Failure:
Intermittent ignition issues can stem from failing ignition coils or distributor components on certain models.
Catalytic Converter:
Clogging or failure of the catalytic converter, especially on higher mileage vehicles.
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and durable off-road vehicles, with the Samurai being a direct descendant of earlier Jimny models.
Samurai Development:
Based on the Suzuki SJ series, the Samurai was redesigned for North American markets and became popular for its affordability and off-road prowess.
Sidekick Tracker Development:
Developed in partnership with General Motors, the Sidekick (Suzuki) and Tracker (Geo/Chevrolet) are badge-engineered versions of the Suzuki Escudo, offering a slightly more refined and larger platform than the Samurai.
Manufacturing Locations:
Primarily Japan (Suzuki) and Canada (CAMI Assembly for Geo/Chevrolet).
