Other Models:
Samurai, Tracker
Model Years Covered:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Diagnostic Trouble Codes Coverage:
Includes coverage for common diagnostic trouble codes (DTCs) and troubleshooting charts.
Target Audience:
DIY enthusiasts, professional mechanics, restoration specialists working on Suzuki Sidekick, Samurai, and Geo Tracker models.
Value Proposition:
Provides comprehensive, manufacturer-level repair and maintenance information, enabling cost savings through self-service.
Features Summary:
Detailed step-by-step instructions, extensive illustrations, comprehensive system coverage, troubleshooting guides, and technical specifications.
Geographic Coverage:
Global (primarily North America, given Geo Tracker branding).
Vehicle Variants Covered:
Covers various configurations including 2-door, 4-door, convertible, and hardtop models.
Estimated Page Count:
Large (file size can be up to 4000 MB, indicating a very comprehensive manual).
Manual Type:
Service Repair Manual / Workshop Manual / Factory Manual.
Delivery Format:
Digital Download (PDF, ZIP, RAR, or EXE).
Compatibility:
Compatible with Windows, Linux, Mac OS (requires PDF reader, WinZip/WinRAR).
Engine Systems:
Engine overhaul and rebuilding, engine performance tuning, firing orders, engine component breakdowns.
Drivetrain Systems:
Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures.
Chassis Systems:
Brake servicing procedures, front-end alignment procedures and specifications, suspension system repairs.
Electrical Systems:
Complete wiring diagrams, diagnostic trouble tree charts for computer diagnostics.
Body And Interior:
Sunroof service procedures, air conditioning service and capacities.
Fuel System Coverage:
Includes carburetor overhaul and adjustment, fuel injection system diagnostics, fuel pump testing, and fuel filter replacement.
Exhaust System Maintenance:
Covers exhaust system inspection, component replacement, and catalytic converter diagnostics.
Maintenance Procedures:
Factory maintenance schedules and charts, timing belt replacement, serpentine belt routings with diagrams.
Repair Procedures:
Detailed repair procedures for all major vehicle systems, engine rebuilding, transmission servicing.
Troubleshooting Diagnostics:
Troubleshooting and diagnostics for common issues, computer diagnostic codes, driving concerns.
Cooling System Service:
Radiator, water pump, thermostat, and cooling fan service procedures and capacities.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine overhaul and rebuilding, suitable for DIY and professional technicians.
Engine Rebuild Detail:
Covers complete engine rebuilds, including piston ring replacement, bearing installation, cylinder head overhauling, and valve adjustments.
Suspension Adjustment:
Detailed procedures for suspension component replacement, alignment specifications, and adjustments.
Steering System Repair:
Includes power steering system service, steering rack and pinion diagnosis, and component replacement.
File Type:
PDF, ZIP, RAR, EXE (downloadable).
Printable:
Yes, can be printed on any computer and printer.
Binding:
N/A (Digital Download).
Paper Quality:
N/A (Digital Download).
Illustration Count:
Hundreds of illustrations, including zoomable illustrations, exploded views, and diagrams.
Search Functionality:
Likely searchable within PDF format (depending on creation).
Engine Options General:
Covers various 4-cylinder gasoline engines, including 1.3L and 1.6L variants (G13A, G13B, G16A, G16B).
Typical Horsepower Range:
Approximately 60-95 horsepower, depending on engine displacement and year.
Typical Torque Range:
Approximately 60-100 lb-ft, depending on engine displacement and year.
Fuel Delivery Type:
Carburetor (early models) and Fuel Injection (later models, Multi-Point Fuel Injection - MPFI).
Timing Belt Coverage:
Specific procedures for timing belt replacement, including routing and service intervals.
Torque Specifications:
Complete torque specifications for all engine components.
Vacuum Diagrams:
Includes detailed vacuum diagrams for engine and related systems.
Standard Transmission Type:
5-speed manual transmission.
Optional Transmission Type:
3-speed or 4-speed automatic transmission.
Transfer Case:
Part-time 4WD system with a 2-speed transfer case (high and low range).
Transmission Service Procedures:
Covers in-car servicing and complete removal/installation procedures for both manual and automatic transmissions.
Wheelbase Typical:
Approximately 86.6 inches (2199 mm) for Sidekick/Tracker, 80.0 inches (2032 mm) for Samurai.
Length Typical:
Varies by model and body style (e.g., ~140-160 inches).
Curb Weight Range:
Approximately 2,000 - 2,500 lbs (907 - 1134 kg).
Crash Test Information:
Refer to specific model year NHTSA/IIHS reports for detailed ratings. The manual will provide diagnostic information for safety-related systems.
Braking System:
Covers hydraulic brake systems, including disc front and drum rear configurations, and anti-lock braking systems (ABS) on some later models.
Seat Belts:
Information on seat belt operation and maintenance may be included within general interior sections.
Audio System:
Basic AM/FM/Cassette or CD players depending on trim and year. Manual covers speaker installation and wiring diagnostics.
ABS Availability:
Anti-lock braking systems (ABS) became available on later models, coverage for ABS system diagnostics is likely included.
Wiring Diagrams Utility:
Extensive wiring diagrams are provided, crucial for diagnosing electrical issues and potentially for aftermarket accessory installation.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, refer to specific factory maintenance charts in the manual.
Timing Belt Replacement Interval:
Crucial maintenance item, typically recommended every 60,000 miles or 5 years, consult the manual for specific engine codes.
Engine Oil Type:
Likely 5W-30 or 10W-30 viscosity grade, API classification SG or higher (refer to manual for exact specifications).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a green color (refer to manual for exact specifications and capacity).
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (refer to manual for exact specifications and capacity).
Common Wear Items:
Suspension bushings, tie rod ends, universal joints (U-joints), clutch components (manual transmission), catalytic converters.
Engine Specific Concerns:
Timing belt failure (can cause catastrophic engine damage), potential for oil leaks from seals and gaskets, carburetor issues on older models.
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and rugged compact off-road vehicles, building on the reputation of models like the SJ series.
Sidekick Tracker Development:
The Sidekick/Tracker was developed as a joint venture between Suzuki and General Motors (GM), often marketed under different names globally (e.g., Vitara, Espudo).
Production Years:
The generation covered by this manual spans from 1986 to 1996.
