Engine System:
Engine disassembly, assembly, inspection, troubleshooting, performance tuning.
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel lines, pressure testing.
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Cooling System:
Radiator, coolant, thermostat, fan, hoses, pumps, temperature sensor.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), O2 sensors.
Transmission System:
Clutch operation, gear selection, internal transmission components, lubrication.
Drivetrain System:
Shaft drive system, universal joints, final drive, rear differential.
Brakes System:
Hydraulic brake system, front and rear calipers, master cylinders, brake lines, bleeding procedures, ABS (if equipped).
Suspension System:
Front forks, rear shock absorber, linkages, adjustments, bearing inspection.
Steering System:
Handlebars, steering stem, headstock bearings, linkage.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, horn, wiring diagrams.
Chassis Bodywork:
Frame inspection, body panels, seat, fuel tank, fenders, luggage systems.
Instrumentation Controls:
Dashboard indicators, switches, throttle controls, clutch lever, brake levers.
Diagnostics Troubleshooting:
Fault code interpretation, diagnostic procedures, systematic problem-solving.
Preventative Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable), coolant flushes, spark plug replacement, brake fluid changes.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Troubleshooting Guides:
Diagnostic trees and symptom-based troubleshooting for common and uncommon issues.
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and suspension overhauls.
Electrical Diagnostics:
Testing of electrical components, wiring harness inspection, multimeter usage.
Specification Charts:
Torque specifications, clearances, fluid capacities, resistance values.
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds.
Detail Level:
Includes detailed schematics, exploded diagrams, and step-by-step instructions.
Diagnostic Capability:
Enables advanced diagnostics and troubleshooting.
Engine Type:
Liquid-cooled, V-twin, four-stroke
Displacement:
1796 cc (109.7 cu. in.)
Bore X Stroke:
98.0 mm x 119.0 mm (3.86 in. x 4.69 in.)
Valvetrain:
SOHC, 4 valves per cylinder (3 exhaust, 1 intake per cylinder for enhanced breathing)
Horsepower Est:
Approx. 90-95 HP (manufacturer data may vary slightly)
Torque Est:
Approx. 110-115 lb-ft (manufacturer data may vary slightly)
Fuel Delivery:
Fuel Injection (Suzuki's SDTV - Suzuki Dual Throttle Valve system)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Oil Type:
API SG, SH, SJ, SL, SM or higher, JASO MA or MA2
Oil Capacity W Filter:
Approx. 3.9 L (4.1 US qt)
Spark Plug Type:
NGK CR9EIA-9 or DENSO IU27 (check manual for exact spec)
Engine Oil Change:
Every 6,000 km (3,700 mi) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 6,000 km (3,700 mi)
Spark Plug Replacement:
Every 12,000 km (7,500 mi)
Brake Fluid Replacement:
Every 24,000 km (15,000 mi) or 2 years.
Coolant Replacement:
Every 24,000 km (15,000 mi) or 2 years.
Final Drive Oil Change:
Every 12,000 km (7,500 mi)
Engine Oil Viscosity:
10W-40 (check manual for temperature-specific recommendations)
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant with distilled water)
Common Wear Items:
Clutch plates, brake pads, tires, headstock bearings, fork seals (typical for cruisers of this era).
Potential Electrical Quirks:
Can include issues with the regulator/rectifier or stator under heavy electrical load or mileage.