Suzuki VS700 VS750 VS800 S50 1989 1990 1991 1992 Factory Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 136953

Etiquetas: 1989 1990 1991 1992 Intruder Motorcycle Motorcycles S50 Suzuki VS700 VS750 VS800

Variantes de producto

Descripción

This manual covers the VS700 Intruder, VS750 Intruder, and VS800 Intruder models produced between 1989 and 1992. These motorcycles are known for their robust V-twin engines and classic cruiser styling, forming the foundation for later models like the S50 Boulevard. The reputation for engineering quality and reliability is evident in these machines, which offer a distinctive riding experience characterized by their torquey power delivery and comfortable ergonomics, making them a popular choice for both cruising and everyday use. This comprehensive factory service repair manual provides detailed information essential for the maintenance, diagnosis, and repair of your Intruder. It includes step-by-step procedures for engine overhaul, transmission and drivetrain service, fuel and lubrication systems, electrical diagnostics, and chassis and suspension maintenance. Additionally, the manual offers a maintenance schedule, tune-up instructions, troubleshooting guides, and extensive technical specifications, empowering owners and technicians to keep these motorcycles in optimal condition and ensure their longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

S50 Boulevard (Implied Evolution)

Year Coverage:

1989, 1990, 1991, 1992

Engine Family:

V-twin

👋 Introduction

Market Position

Target Audience:

Owners and independent repair shops seeking authentic factory repair information for the Suzuki VS700/750/800 Intruder series.

Competitive Analysis

Value Proposition:

Provides the definitive factory-level repair data, often more comprehensive and accurate than aftermarket manuals. Empowers owners to perform repairs, reducing reliance on costly dealerships.

Key Features

Key Features:

Official factory procedures, detailed diagrams, troubleshooting guides, and maintenance schedules.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, maintenance, and repair for specified Suzuki Intruder models.

Model Variations Covered:

Includes specific details for GLP (standard) and GLPK (custom/spoked wheel) variants of the VS750, and GLPN for the VS800.

Page Count

Estimated Page Count:

Likely 300-500 pages (typical for factory service manuals of this era).

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Digital Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine disassembly, assembly, inspection, and repair procedures, including valve adjustments, piston/ring replacement, crankshaft/connecting rod service, and cylinder head work.

Transmission Drivetrain:

Covers gearbox operation, clutch service, shaft drive inspection and maintenance, universal joint checks, and final drive unit service.

Cooling System:

Information on radiator, hoses, thermostat, and coolant flush procedures (note: these models are air-cooled, so this section likely pertains to related components or any minor cooling elements if present).

Fuel Lubrication:

Carburetor tuning, cleaning, and rebuilding; fuel filter replacement; oil pump inspection; oil change procedures and fluid specifications.

Emission Control:

Details on emission control systems for the specified years, including any related adjustments or component information.

Electrical System:

Wiring diagrams, ignition system troubleshooting, charging system (stator, regulator/rectifier), starter motor, lighting, and instrumentation.

Chassis Suspension Brakes:

Front fork service (oil changes, seal replacement), rear shock absorber adjustments and replacement, brake system overhaul (pads, calipers, lines, master cylinder), and wheel bearing service.

Frame And Suspension:

Detailed procedures for frame inspection, alignment checks, front fork servicing (disassembly, seal replacement, oil changes), rear shock absorber maintenance, and linkage lubrication.

Wheels And Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, and tire replacement guidelines.

Bodywork And Trim:

Information on fender removal, fuel tank servicing, seat removal, and basic body panel inspection.

Ignition System:

CDI ignition, troubleshooting ignition coil output, pickup coil signals, and related wiring.

Procedures Included

Maintenance Schedule:

Includes recommended periodic maintenance intervals for all major systems.

Tune Up:

Step-by-step instructions for performing comprehensive tune-ups, including spark plug indexing, ignition timing checks, and carburetor synchronization.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common problems across all systems.

Repair Rebuild:

Detailed instructions for complete disassembly, repair, and reassembly of all major motorcycle components.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners across all systems.

Special Tools:

Identifies specific Suzuki special tools required for certain procedures, allowing for informed purchasing or fabrication.

Technical Depth

Depth:

Factory-level detail, suitable for experienced mechanics and diligent DIY enthusiasts. Covers everything from basic fluid changes to complete engine rebuilds.

Diagnostic Capabilities:

Advanced diagnostic flowcharts for electrical issues, misfires, and performance problems.

Specifications Tables:

Extensive tables of all critical measurements, clearances, and tolerances for engine, transmission, and chassis components.

📊 Manual Specifications

File Format

Printability:

Yes, designed to be printable.

Searchability:

Typically PDF documents of this nature are searchable if created from an OCR'd source.

Compatibility:

Windows and Mac OS.

Software Requirement:

Adobe PDF Reader.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, SOHC, 4 valves per cylinder (typical for this era Intruder).

Displacement

Vs700:

699 cc (approx.)

Vs750:

742 cc (approx.)

Vs800:

796 cc (approx.)

Performance

Bore X Stroke:

Varies by model, detailed in manual (e.g., VS750: 83.0 x 68.0 mm).

Compression Ratio:

Varies by model, detailed in manual (e.g., VS750: 9.1:1).

Fuel System

Carburetion:

Typically twin Mikuni carburetors (e.g., VM26SS for VS750), with detailed tuning and overhaul procedures.

Fuel Delivery:

Gravity feed from fuel tank.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh sequential gearbox.

Features

Final Drive:

Shaft drive with enclosed universal joint.

Clutch Type:

Wet, multi-plate clutch.

Transmission Fluid:

Manual will specify appropriate SAE viscosity, likely similar to engine oil or a dedicated gear oil.

📐 Dimensions

Exterior

Wheelbase:

Varies by model, e.g., VS750GLP: 1590 mm (62.6 in).

Weights

Dry Weight:

Varies by model, e.g., VS750GLP: 208 kg (459 lbs).

🛡️ Safety Features

Ratings

Safety Standards:

Manual will detail safe operating procedures and torque specifications crucial for safety.

Active Features

Braking System:

Front: Single disc brake with 2-piston caliper. Rear: Drum brake.

Passive Features

Frame Type:

Steel, double cradle frame.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Designed for analog operation, basic instrumentation).

Driver Assistance

Assistance Systems:

N/A (No electronic rider aids typical of this era).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-6,000 km (1,800-3,600 miles) or annually, as specified in the manual.

Valve Clearance Check:

Usually at 10,000-20,000 km (6,000-12,000 miles) intervals, detailed procedure in manual.

Spark Plug Replacement:

Typically every 10,000-15,000 km (6,000-9,000 miles), with correct plug type and gap specified.

Fluid Specifications

Engine Oil:

Manual will specify viscosity grade (e.g., SAE 10W-40) and API classification (e.g., SG or higher), and capacity (approx. 2.5-3.0 liters).

Brake Fluid:

DOT 3 or DOT 4, as specified.

Fork Oil:

Manual will specify viscosity and volume per fork leg.

Final Drive Oil:

Manual will specify type and quantity for the shaft drive housing.

Known Issues

Common Wear Items:

Carburetor synchronization drift, potential for starter clutch wear, and typical brake pad/shoe wear. Manual addresses diagnosis and repair.

Electrical Reliability:

Older models may experience aging wiring insulation or failing rectifier/regulators. Manual aids in troubleshooting.

📚 Vehicle History

Brand Heritage

Brand Identity:

Suzuki, known for its robust V-twin engines and innovative motorcycle designs.

Model Evolution

Intruder Lineage:

The VS700/750/800 Intruder models were Suzuki's entry into the popular cruiser market, characterized by their V-twin power and classic styling. They served as the foundation for the later Boulevard line.

S50 Connection:

The VS800 (and its predecessors) directly evolved into the Suzuki S50 Boulevard, making this manual highly relevant for owners of early S50 models as well.

Production

Manufacturing Region:

Likely manufactured in Japan.