Suzuki VS750 1988-1991 Service Repair Manual

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The Suzuki VS750 Intruder, also known as the Intruder, is a cruiser motorcycle produced from 1988 to 1991. This V-twin, four-stroke machine features a 747 cc engine, a 5-speed transmission,...

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Tipo: Motorcycle

Proveedor:

SKU: 89255

Etiquetas: 1988 1989 1990 1991 Intruder Motorcycle Motorcycles Suzuki VS750

Variantes de producto

Descripción

The Suzuki VS750 Intruder, also known as the Intruder, is a cruiser motorcycle produced from 1988 to 1991. This V-twin, four-stroke machine features a 747 cc engine, a 5-speed transmission, and a shaft drive, offering a classic cruiser riding experience. Known for its distinctive styling and reliable performance, the VS750 Intruder represented Suzuki's successful entry into the cruiser market. Its robust engineering and straightforward design have made it a popular choice for riders seeking a blend of style and dependable operation. This comprehensive Full Factory Service Repair Manual provides detailed guidance for owners and technicians on maintaining and repairing the Suzuki VS750 Intruder. Covering a wide array of systems including the engine, fuel system, transmission, brakes, suspension, and electrical components, this manual offers step-by-step instructions for diagnostics, routine maintenance, and complex repairs. With hundreds of pages of content, it serves as an essential resource for ensuring the longevity and optimal performance of your motorcycle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS750 Intruder

Model Nickname:

Intruder

Production Years Covered:

1988, 1989, 1990, 1991

Codes

Engine Code:

VS750GL

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information.

Competitive Analysis

Advantage Over Print:

Cost-effective, convenient digital format, selective printing, no physical wear and tear.

Key Features

Comprehensiveness:

Complete official full factory service repair manual covering all styles.

Content Detail:

Hundreds of pages with step-by-step instructions, photos, and illustrations.

Value Proposition

Cost Savings:

Inexpensive way to keep the vehicle working properly, saving on mechanic costs.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (technical specifications are generally universal)

Page Count

Estimated Page Count:

Hundreds (exact number not specified, but implied extensive coverage)

Manual Type

Type:

Full Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine diagnostics, repair, overhaul, including top end, lubrication system, crankshaft, transmission.

Fuel System:

Carburetor tuning, fuel delivery, fuel pump, fuel tank, and lines.

Cooling System:

Radiator, coolant, hoses, water pump (if applicable to the VS750GL, which is typically air-cooled, so this may cover heat dissipation principles).

Clutch:

Clutch assembly, operation, adjustment, and replacement.

Transmission:

Gearbox internal components, shift mechanism, maintenance, and repair.

Wheels Tires:

Wheel bearing maintenance, tire inspection, replacement, and balancing.

Final Drive:

Shaft drive system, universal joints, drive shaft, and rear differential maintenance.

Brakes:

Brake system inspection, hydraulic components, caliper, master cylinder, brake fluid replacement, and bleeding.

Suspension:

Front fork service, rear shock absorber maintenance, linkage lubrication, and adjustments.

Steering:

Handlebar assembly, steering head bearings, lubrication, and adjustments.

Frame:

Frame inspection, structural integrity, and component mounting points.

Electrical System:

Wiring diagrams, ignition system, lighting, battery, charging system, starter motor, and component testing.

Appendix:

Likely includes torque specifications, diagnostic charts, and troubleshooting guides.

Procedures Included

Maintenance:

Routine maintenance, scheduled services, fluid changes, lubrication, and general upkeep.

Repair:

Step-by-step instructions for component repair and replacement, covering all major systems.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault finding, and problem resolution.

Disassembly Assembly:

Complete disassembly and reassembly instructions for all major vehicle components.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Implied by PDF format, allowing for text searching.

Print Quality

Printability:

Yes, printable by the user.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Compatibility

Operating Systems:

All Windows versions, Mac, Smartphones, Tablets, Web Browsers.

Requirements

Software Requirements:

Adobe PDF Reader, Winzip (free).

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

747 cc (45.6 cu. in.)

Bore X Stroke:

75.0 mm x 85.0 mm (2.95 in x 3.35 in)

Cooling Method:

Air-cooled

Valve Train:

SOHC, 4 valves per cylinder (two intake, two exhaust)

Compression Ratio:

9.3:1

Performance

Horsepower:

Approximately 53 hp @ 7000 rpm (for 1988 model, may vary slightly)

Torque:

Approximately 43.5 ft-lbs @ 5500 rpm (for 1988 model, may vary slightly)

Fuel System

Fuel Delivery:

Mikuni BST34 carburetors (twin)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

10.0 L (2.6 US gal)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Primary Drive:

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multi-plate

📐 Dimensions

Exterior

Length:

2335 mm (91.9 in)

Width:

770 mm (30.3 in)

Height:

1155 mm (45.5 in)

Wheelbase:

1600 mm (63.0 in)

Weights

Dry Weight:

186 kg (410 lbs)

Wet Weight:

Approximately 207 kg (456 lbs) with all fluids

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle safety testing protocols differ from automobiles and are often not publicly rated in the same manner.)

Active Features

Braking System:

Hydraulic disc front, drum rear (standard for most markets); some may have disc rear.

Passive Features

Frame Construction:

Steel double-cradle frame for stability.

💡 Technology Features

Infotainment

System Type:

N/A (Classic motorcycle, no integrated infotainment systems).

Driver Assistance

Features:

N/A (No electronic rider aids like ABS or traction control).

Connectivity

Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months, as per manual.

Spark Plug Replacement:

Typically every 10,000-15,000 km (6,000-9,000 miles).

Air Filter Cleaning:

Check every oil change, clean/replace as needed based on conditions.

Valve Clearance Adjustment:

First inspection around 10,000 km, then periodically thereafter.

Fluid Specifications

Engine Oil Type:

API SE, SF, or SG, SAE 10W-40 recommended (confirm with manual).

Engine Oil Capacity:

Approx. 2.8 L (3.0 US qt) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 (confirm with manual).

Gear Oil Type:

Specific gear oil for shaft drive (refer to manual for exact viscosity and type).

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, brake pads/shoes.

Carburetor Issues:

Can require periodic cleaning and synchronization due to age and fuel deposits.

Electrical Connectors:

Corrosion or loose connections in older wiring harnesses can lead to intermittent electrical problems.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Segment:

Cruiser motorcycle

Design Philosophy:

Suzuki's entry into the cruiser market, characterized by its V-twin engine and classic styling.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific widely publicized awards for this model year, but it was a popular and well-regarded cruiser in its time.