Suzuki VS800GLV 1997 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 89256

Etiquetas: 1997 Misc Motorcycle Motorcycles Suzuki VS800GLV

Variantes de producto

Descripción

The 1997 VS800GLV Intruder is a classic cruiser motorcycle celebrated for its timeless styling and reliable V-twin engine. Offering accessible performance and a comfortable riding experience, it stands as a distinctive choice in its segment, comparable to models like the Honda Shadow VT750, Yamaha Virago XV750, and Kawasaki Vulcan VN750. Engineered with a 799 cc V-twin, four-stroke, air-cooled engine, the VS800GLV delivers a robust power output suitable for cruising and general riding. Its robust construction and thoughtful design underscore a commitment to quality and rider satisfaction. This comprehensive service repair manual provides in-depth guidance for the maintenance and repair of your 1997 VS800GLV Intruder. Covering a wide array of systems including the engine, transmission, fuel system, and electrical components, it offers detailed procedures for everything from routine checks and fluid changes to complete overhauls. With step-by-step instructions, troubleshooting charts, and essential technical specifications, this manual is an indispensable resource for owners and technicians alike, empowering them to keep the VS800GLV Intruder in optimal condition and ensure its longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS800GLV Intruder

Year:

Codes

Chassis Code:

VS800GLV

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Enthusiasts and owners seeking to maintain and repair their VS800GLV Intruder

Competitive Analysis

Competitors:

Honda Shadow VT750, Yamaha Virago XV750, Kawasaki Vulcan VN750

Key Features

Vehicle Appeal:

Classic cruiser styling, reliable V-twin engine, accessible performance

Manual Value Proposition:

Enables DIY maintenance, reduces repair costs, enhances understanding of the vehicle's mechanics

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Scope:

Comprehensive mechanical and electrical systems

Page Count

Estimated Page Count:

Approximately 300-500 pages (typical for this era and model)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, tuning, ignition, lubrication, cooling

Transmission:

Gearbox disassembly, assembly, clutch, final drive

Fuel System:

Carburetor (Mikuni BSR32) service and adjustment, fuel pump, fuel lines

Electrical System:

Wiring diagrams, charging system, starting system, lighting, instrumentation, ignition system

Brakes:

Front disc brake, rear drum brake maintenance, service, and troubleshooting

Suspension:

Front telescopic forks, rear monoshock absorber, service and adjustments

Steering:

Handlebar, steering stem, bearing maintenance

Frame And Bodywork:

Frame inspection, body panel removal/installation, seat, fenders

Wheels And Tires:

Wheel bearing service, tire replacement, balancing

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacement, spark plug replacement, brake fluid flush

Troubleshooting:

Diagnostic charts for common problems, electrical issues, engine performance

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly

Adjustments:

Carburetor synchronization and idle adjustment, clutch play, brake lever free play

Specifications:

Torque values, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive from basic adjustments to complete engine and transmission rebuilds

Diagnostic Capabilities:

Detailed troubleshooting sections with symptom-based diagnostics

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable PDF (depending on original source quality)

Print Quality

Print Readability:

Designed for clear printing and on-screen viewing

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

799 cc (48.8 cu in)

Bore X Stroke:

83.0 mm x 74.4 mm (3.27 in x 2.93 in)

Valve Train:

SOHC, 4 valves per cylinder (pushrod actuated)

Cooling System:

Air-cooled

Compression Ratio:

9.1:1

Performance

Horsepower:

Approximately 50-55 HP (claimed at crankshaft, actual may vary)

Torque:

Approximately 65-70 Nm (claimed at crankshaft, actual may vary)

Fuel System

Fuel Delivery:

Carburetor (Dual Mikuni BSR32)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive

Features

Gear Ratios:

Refer to manual for specific gear ratios

Transmission Fluid:

Refer to manual for specific fluid type and capacity (likely GL-5 gear oil)

📐 Dimensions

Exterior

Length:

Approximately 2310 mm (90.6 in)

Width:

Approximately 885 mm (34.8 in)

Height:

Approximately 1170 mm (46.1 in)

Wheelbase:

Approximately 1605 mm (63.2 in)

Ground Clearance:

Approximately 135 mm (5.3 in)

Weights

Dry Weight:

Approximately 192 kg (423 lbs)

Fuel Capacity:

12.0 Liters (3.2 US gallons)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Motorcycle, not subject to automotive crash ratings)

Active Features

Braking System:

Front: Single disc, Rear: Drum

Tire Sizes:

Front: 130/90-16, Rear: 170/80-15 (Refer to manual for exact specifications)

Passive Features

Lighting:

Halogen headlight, taillight, turn signals

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic cruiser design)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 km (1,800-3,000 miles) or 6 months

Spark Plugs:

Replace every 10,000-15,000 km (6,000-9,000 miles)

Air Filter:

Inspect every 5,000 km (3,000 miles), clean/replace as needed

Brake Fluid:

Flush and replace every 12-24 months

Drive Shaft Lube:

Lubricate spline every 10,000 km (6,000 miles)

Fluid Specifications

Engine Oil:

SAE 10W-40, API SE or SF (Consult manual for precise API classification and Suzuki specific recommendations)

Engine Oil Capacity:

Approximately 2.5 Liters (2.6 US quarts) with filter change

Brake Fluid:

DOT 3 or DOT 4

Fork Oil:

Approx. 480 ml of SAE 10W fork oil per fork leg (Consult manual for exact specification and quantity)

Known Issues

Common Wear Items:

Carburetor diaphragm, clutch plates, rear brake shoes, fork seals

Carburetor Issues:

Potential for gumming if not used regularly; requires periodic cleaning and synchronization

Electrical Connections:

Corrosion can occur on connectors over time; regular inspection and cleaning is advised

Shaft Drive Maintenance:

Regular greasing of the driveshaft splines is crucial to prevent wear and noise

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, Japan

Model Evolution

Introduction Year:

The VS800GL Intruder series was introduced in the late 1980s, with the VS800GLV being part of this lineage.

Key Differences Vs800Glv:

The 'V' designation typically indicates specific cosmetic or minor equipment variations for that model year, often related to styling or special editions.

Production

Production Period:

The VS800GLV was produced for a limited period within the broader Intruder line.

🏆 Awards & Recognition

Recognitions

Awards:

No specific widely publicized awards for the 1997 VS800GLV model are readily available, but the Intruder line was generally well-regarded for its styling and value.