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    Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual

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    This manual covers the Quadsport, also known as the LTZ90, for the model years 2007, 2008, and 2009. Designed as an entry-level youth ATV, the LT-Z90 builds upon an established...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 85149
    This manual covers the Quadsport, also known as the LTZ90, for the model years 2007, 2008, and 2009. Designed as an entry-level youth ATV, the LT-Z90 builds upon an established reputation in powersports for reliable and performance-oriented vehicles. This model features an 88 cc air-cooled, four-stroke engine with a Mikuni VM16SH carburetor and an automatic Continuously Variable Transmission (CVT) with chain drive. Its engineering emphasizes durability and ease of use for younger riders, incorporating features like a throttle limiter and standard lighting for safety. This comprehensive factory repair service manual provides in-depth information for owners and technicians. It details complete tear-down and rebuild procedures, routine maintenance, and troubleshooting for all major systems, including the engine, transmission, fuel system, ignition, electrical components, chassis, suspension, and brakes. With 257 pages of English content, the manual includes detailed part diagrams, schematics, and wiring diagrams. It is designed to facilitate DIY repairs and professional workshop use, offering factory-level accuracy and detailed diagnostic procedures to ensure optimal vehicle performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    LT-Z90 Quadsport
    Model Nickname:
    LTZ90
    Product Name:
    Suzuki Z90 LTZ90 2007-2009 Motorcycle Repair Service Manual PDF Download
    Codes
    Model Years Covered:
    2007, 2008, 2009
    Model Year Abbreviations:
    07, 08, 09
    Model Code Variants:
    LTZ-90, LTZ 90, Quadsport, Quad Sport
    👋 Introduction
    Market Position
    Target Audience:
    Owners of 2007-2009 Suzuki LT-Z90 Quadsport, DIY enthusiasts, independent repair shops.
    Value Proposition:
    Provides comprehensive factory-level repair and maintenance information for cost-effective ownership and upkeep.
    Competitive Analysis
    Competition:
    Competes with other aftermarket repair manuals, but this is a factory service manual, offering higher accuracy and detail.
    Key Features
    Manual Advantages:
    Searchable, clickable chapters, no print restrictions, detailed diagrams, torque specifications, comprehensive coverage.
    Seller Offering:
    P.S. Manuals - DIY specialist with over 15,000 manuals in stock, offering free support for download issues.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Complete tear down and rebuild, maintenance, troubleshooting, repair
    Technical Diagrams Included:
    Part diagrams, schematics, wiring diagrams
    Component Focus:
    Engine, transmission, fuel system, ignition, electrical, chassis, suspension, brakes, bodywork
    Page Count
    Total Pages:
    257
    Manual Type
    Type:
    Factory Repair Service Manual
    Purpose:
    DIY repairs, professional workshop use
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    File Features:
    Clickable chapters, searchable text
    Usage Restrictions:
    No restrictions on printing or saving/burning to disc
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Fuel system (carburetor, fuel pump), ignition system (stator, magneto, spark plug), lubrication, cooling system (coolant), valve train (valve clearance, camshaft, crankshaft), piston, connecting rod, cylinder, exhaust system, intake system
    Transmission And Drivetrain:
    Transmission operation, primary reduction gear, drive shaft, rear axle, swingarm, suspension (struts, linkage)
    Electrical Systems:
    Battery, charging system (rectifier, regulator, stator), starter motor, lighting, switches (ignition, kill switch), fuses, error codes
    Chassis And Body:
    Frame, body panels, plastics, seat, handlebars, fenders, footpegs, steering system, wheels, tires
    Braking Systems:
    Brake pads, brake levers, brake lines, brake calipers, brake discs (rotors)
    Procedures Included
    Maintenance Procedures:
    Scheduled maintenance, fluid changes (engine oil, coolant), filter replacements, lubrication, tire pressure adjustment, valve clearance adjustment, spark plug replacement, drive chain adjustment
    Repair Procedures:
    Engine rebuild (complete tear down and rebuild), carburetor overhaul, transmission repair, suspension repair, brake system repair, electrical component replacement, body panel repair/replacement
    Troubleshooting Guides:
    Diagnostic procedures, common problems (e.g., no spark, starting issues, performance problems), error code interpretation
    Installation Procedures:
    Component installation, accessory installation (implied)
    Technical Depth
    Depth:
    Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission overhauls.
    Diagnostic Capabilities:
    Detailed troubleshooting sections with specific symptoms and likely causes.
    📊 Manual Specifications
    File Format
    Format:
    PDF
    Accessibility:
    Instant download
    Storage Considerations:
    Can be up to 1 Gig in size, requires sufficient storage space and stable internet connection.
    Print Quality
    Print Restriction:
    Printable
    Binding Type
    Binding:
    Not applicable (Digital Download)
    Paper Type
    Paper Type:
    Not applicable (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, four-stroke, SOHC, 2-valve
    Displacement:
    88 cc
    Bore X Stroke:
    49.0 mm x 48.0 mm
    Compression Ratio:
    9.2:1
    Lubrication:
    Wet sump
    Cooling System:
    Air-cooled
    Performance
    Horsepower:
    Not explicitly stated in product description, but typical for this class is around 6-8 HP.
    Torque:
    Not explicitly stated in product description.
    Fuel System
    Fuel Delivery:
    Carburetor (Mikuni VM16SH)
    Carburetor Details:
    Includes specifications for jetting, mixture screw adjustment, float height.
    Fuel Type:
    Unleaded gasoline
    Fuel Tank Capacity:
    2.4 L (0.6 US qt)
    🔧 Transmission
    Standard
    Type:
    Automatic (CVT - Continuously Variable Transmission)
    Drive System:
    Chain drive
    Features
    Transmission Coverage:
    Includes inspection, adjustment, and component replacement for the CVT and drive chain.
    📐 Dimensions
    Exterior
    Overall Length:
    1505 mm (59.3 in)
    Overall Width:
    940 mm (37.0 in)
    Overall Height:
    975 mm (38.4 in)
    Wheelbase:
    1005 mm (39.6 in)
    Ground Clearance:
    140 mm (5.5 in)
    Weights
    Dry Weight:
    82 kg (181 lbs)
    Curb Weight:
    Not specified in product description, but typically slightly higher than dry weight.
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    Not applicable for this type of vehicle (ATV) in traditional automotive crash test ratings.
    Active Features
    Braking System:
    Front disc brake, Rear drum brake (or disc, depending on specific sub-model configuration - manual will clarify).
    Throttle Limiter:
    Often includes an adjustable throttle limiter for younger riders, details should be in the manual.
    Passive Features
    Lighting:
    Headlight, taillight, brake light.
    Bodywork Protection:
    Fenders and body panels offer some protection from debris.
    💡 Technology Features
    Infotainment
    Infotainment Features:
    None (Basic youth ATV).
    Driver Assistance
    Driver Assistance:
    None (Basic youth ATV).
    Connectivity
    Connectivity Options:
    None (Basic youth ATV).
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Recommended every 1000 km (600 miles) or 6 months, or more frequently with hard use (details in manual).
    Air Filter Cleaning Replacement:
    Recommended every 2000 km (1200 miles) or as needed based on conditions (details in manual).
    Spark Plug Inspection Replacement:
    Recommended every 6000 km (3700 miles) or annually (details in manual).
    Valve Clearance Check:
    Recommended every 6000 km (3700 miles) or annually (details in manual).
    Brake Inspection:
    Inspect at every service, adjust as needed.
    Fluid Specifications
    Engine Oil Type:
    SAE 10W-40 API SE, SF or SG classification (manual will specify exact grade and API rating).
    Engine Oil Capacity:
    Approximately 1.0 L (1.05 US qt) when filter is changed (manual will provide exact capacity).
    Coolant Type:
    Ethylene glycol based antifreeze, mixed with distilled water (manual will specify ratio and type).
    Brake Fluid:
    DOT 3 or DOT 4 brake fluid (manual will specify).
    Known Issues
    Common Problems:
    Carburetor gumming due to fuel sitting, occasional electrical connection issues, wear and tear on suspension components with heavy use. (Manual provides solutions for these).
    No Spark Troubleshooting:
    Covered in detail, including checks for stator, ignition coil, CDI unit, and wiring.
    📚 Vehicle History
    Brand Heritage
    Suzuki Heritage:
    Suzuki has a long and successful history in powersports, known for reliable and performance-oriented motorcycles and ATVs.
    Model Evolution
    Ltz90 Evolution:
    The LT-Z90 was designed as an entry-level youth ATV, building on Suzuki's experience with larger Quadsport models. This generation (2007-2009) refined the platform for its target market.
    Production
    Manufacturing Location:
    Typically manufactured in Japan or by Suzuki's global manufacturing partners.
    Production Period:
    2007-2009 (specific to this manual).
    🏆 Awards & Recognition
    Recognitions
    Awards:
    No specific awards mentioned in the product description, but Suzuki ATVs are generally well-regarded for their reliability and performance in their class.
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