Target Audience:
Owners of 2007-2009 Suzuki LT-Z90 Quadsport, DIY enthusiasts, independent repair shops.
Value Proposition:
Provides comprehensive factory-level repair and maintenance information for cost-effective ownership and upkeep.
Competition:
Competes with other aftermarket repair manuals, but this is a factory service manual, offering higher accuracy and detail.
Manual Advantages:
Searchable, clickable chapters, no print restrictions, detailed diagrams, torque specifications, comprehensive coverage.
Seller Offering:
P.S. Manuals - DIY specialist with over 15,000 manuals in stock, offering free support for download issues.
Primary Coverage:
Complete tear down and rebuild, maintenance, troubleshooting, repair
Technical Diagrams Included:
Part diagrams, schematics, wiring diagrams
Component Focus:
Engine, transmission, fuel system, ignition, electrical, chassis, suspension, brakes, bodywork
Type:
Factory Repair Service Manual
Purpose:
DIY repairs, professional workshop use
File Features:
Clickable chapters, searchable text
Usage Restrictions:
No restrictions on printing or saving/burning to disc
Engine Systems:
Fuel system (carburetor, fuel pump), ignition system (stator, magneto, spark plug), lubrication, cooling system (coolant), valve train (valve clearance, camshaft, crankshaft), piston, connecting rod, cylinder, exhaust system, intake system
Transmission And Drivetrain:
Transmission operation, primary reduction gear, drive shaft, rear axle, swingarm, suspension (struts, linkage)
Electrical Systems:
Battery, charging system (rectifier, regulator, stator), starter motor, lighting, switches (ignition, kill switch), fuses, error codes
Chassis And Body:
Frame, body panels, plastics, seat, handlebars, fenders, footpegs, steering system, wheels, tires
Braking Systems:
Brake pads, brake levers, brake lines, brake calipers, brake discs (rotors)
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, coolant), filter replacements, lubrication, tire pressure adjustment, valve clearance adjustment, spark plug replacement, drive chain adjustment
Repair Procedures:
Engine rebuild (complete tear down and rebuild), carburetor overhaul, transmission repair, suspension repair, brake system repair, electrical component replacement, body panel repair/replacement
Troubleshooting Guides:
Diagnostic procedures, common problems (e.g., no spark, starting issues, performance problems), error code interpretation
Installation Procedures:
Component installation, accessory installation (implied)
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Detailed troubleshooting sections with specific symptoms and likely causes.
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Bore X Stroke:
49.0 mm x 48.0 mm
Cooling System:
Air-cooled
Horsepower:
Not explicitly stated in product description, but typical for this class is around 6-8 HP.
Torque:
Not explicitly stated in product description.
Fuel Delivery:
Carburetor (Mikuni VM16SH)
Carburetor Details:
Includes specifications for jetting, mixture screw adjustment, float height.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.4 L (0.6 US qt)
Safety Ratings:
Not applicable for this type of vehicle (ATV) in traditional automotive crash test ratings.
Braking System:
Front disc brake, Rear drum brake (or disc, depending on specific sub-model configuration - manual will clarify).
Throttle Limiter:
Often includes an adjustable throttle limiter for younger riders, details should be in the manual.
Lighting:
Headlight, taillight, brake light.
Bodywork Protection:
Fenders and body panels offer some protection from debris.
Engine Oil Change:
Recommended every 1000 km (600 miles) or 6 months, or more frequently with hard use (details in manual).
Air Filter Cleaning Replacement:
Recommended every 2000 km (1200 miles) or as needed based on conditions (details in manual).
Spark Plug Inspection Replacement:
Recommended every 6000 km (3700 miles) or annually (details in manual).
Valve Clearance Check:
Recommended every 6000 km (3700 miles) or annually (details in manual).
Brake Inspection:
Inspect at every service, adjust as needed.
Engine Oil Type:
SAE 10W-40 API SE, SF or SG classification (manual will specify exact grade and API rating).
Engine Oil Capacity:
Approximately 1.0 L (1.05 US qt) when filter is changed (manual will provide exact capacity).
Coolant Type:
Ethylene glycol based antifreeze, mixed with distilled water (manual will specify ratio and type).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify).
Common Problems:
Carburetor gumming due to fuel sitting, occasional electrical connection issues, wear and tear on suspension components with heavy use. (Manual provides solutions for these).
No Spark Troubleshooting:
Covered in detail, including checks for stator, ignition coil, CDI unit, and wiring.
Suzuki Heritage:
Suzuki has a long and successful history in powersports, known for reliable and performance-oriented motorcycles and ATVs.
Ltz90 Evolution:
The LT-Z90 was designed as an entry-level youth ATV, building on Suzuki's experience with larger Quadsport models. This generation (2007-2009) refined the platform for its target market.
Manufacturing Location:
Typically manufactured in Japan or by Suzuki's global manufacturing partners.
Production Period:
2007-2009 (specific to this manual).