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TGB Blade 425 400 Workshop Service Repair Manual

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This workshop service repair manual provides comprehensive information for the Blade 400 and Blade 425 models. Known for practical and robust designs, these models offer an entry into the mid-size...
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Tipo: Atv
Proveedor:
SKU: 104772
TGB Blade 425 400 Workshop Service Repair Manual
This workshop service repair manual provides comprehensive information for the Blade 400 and Blade 425 models. Known for practical and robust designs, these models offer an entry into the mid-size ATV segment. These vehicles are engineered for versatile use, likely catering to both recreational riders and those requiring a dependable workhorse. The manual details various systems including engine lubrication, fuel, and cooling, alongside the V-type belt driving system, kick starter, final driving mechanism, and essential electrical components and diagrams. Coverage extends to chassis systems such as brakes, wheels, steering, and suspension, ensuring a complete understanding of the vehicle's construction. The purpose of this manual is to serve as an exhaustive resource for maintaining and repairing your ATV. It contains detailed procedures for routine maintenance, lubrication, and component servicing, including engine removal, cylinder head and crankshaft work, and brake and suspension system repairs. With hundreds of pages of content, complete with photos and illustrations, this English-language manual guides DIY enthusiasts and professional mechanics through every aspect of vehicle upkeep. It is designed to be cost-effective, convenient, and easily accessible, enabling users to keep their vehicle in optimal working condition and save on labor costs by providing step-by-step instructions and diagnostic guidance.
🏷️ Basic Information
Identification
Make:
TGB
Model:
Blade
Model Variants Covered:
Blade 400, Blade 425
Product Type:
Workshop Service Repair Manual
Codes
Product Identifier:
TGB Blade 425 400 Workshop Service Repair Manual PDF
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and experienced mechanics seeking comprehensive repair and service information.
Competitive Analysis
Advantages Over Paper:
More cost-effective, convenient digital format, easy to access and print specific sections, less prone to damage in workshop environments.
Key Features
Manual Benefits:
Inexpensive way to keep vehicle working properly, saves money on mechanic labor, provides step-by-step instructions, enhances user knowledge.
Content Format:
Hundreds of pages with photos and illustrations for detailed procedural guidance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair information for TGB Blade 400 and 425 models, all styles covered.
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Manual Type:
Full Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Lubrication System, Fuel System, Cooling System
Drivetrain Systems:
V-type belt driving system, Kick Starter, Final Driving Mechanism
Electrical Systems:
Alternator, Starting Clutch, Electrical Equipment, Electrical Diagrams
Chassis Systems:
Body Cover, Front Brake and Front Wheel, Steering/Front Suspension, Rear Brake/Rear Wheel/Rear Cushion
Procedures Included
Maintenance Procedures:
General Information, Service Maintenance Information, Routine Maintenance, Lubrication
Repair Procedures:
Engine Removal, Cylinder Head/Valve Servicing, Cylinder/Piston Servicing, Crankshaft/Crankcase Servicing, Brake System Repair, Suspension Repair, Steering System Repair, Electrical Component Repair
Troubleshooting:
Implicitly covered through detailed repair and system information, guiding diagnostics.
Technical Depth
Depth Of Coverage:
Complete disassembly and reassembly instructions, step-by-step procedures with hundreds of photos and illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac, accessible via web browser on any computer or mobile device.
Software Requirements
Required Software:
Adobe PDF Reader, Winzip (free online)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Information suggests a single-cylinder, four-stroke engine configuration typical for this class of ATV, though specific displacement (400cc vs 425cc) implies variations.
Performance
Displacement Variants:
400cc and 425cc (exact specifications for horsepower and torque are not provided but will be detailed within the manual).
Fuel System
Fuel Delivery:
Carburetor or Fuel Injection system (detailed diagnosis and repair covered in the manual).
Cooling System
Cooling Method:
Liquid-cooled (details on radiator, hoses, coolant, and fan operation included).
🔧 Transmission
Standard
Transmission Type:
Automatic transmission with V-belt (CVT) drive system, also covers kick starter functionality.
Features
Drive System Components:
V-type belt, primary and secondary clutch assembly, CVT operation and maintenance.
📐 Dimensions
Weights
Dry Weight:
Specific dry weight figures for 400 and 425 models are not provided in the product description but will be present in the manual.
Gross Vehicle Weight Rating:
Specific GVWR figures are not provided in the product description but will be present in the manual.
🛡️ Safety Features
Active Features
Braking System:
Front and Rear brake systems covered, including component inspection, service, and repair procedures.
Passive Features
Suspension System:
Front and Rear suspension components, including shocks, springs, and linkages, are covered for maintenance and repair.
💡 Technology Features
Infotainment
Instrument Cluster:
Information on the instrument cluster functions, indicators, and basic diagnostics will be present.
Driver Assistance
Lighting System:
Details on headlight, taillight, and indicator lamp systems, including bulb types and replacement procedures.
Connectivity
Electrical Diagnostics:
Comprehensive electrical diagrams and troubleshooting guides for identifying and resolving electrical system faults.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed maintenance schedules for various mileage or time intervals will be provided, covering fluid changes, filter replacements, inspections, and adjustments.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades (e.g., 10W-40) and API service classifications for engine oil will be listed in the manual. Capacity details also included.
Coolant Type:
Specifications for coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze) will be provided.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4) will be detailed.
Gear Oil:
Specifications for final drive gear oil viscosity and type will be included.
Known Issues
Common Wear Items:
While not explicitly listed, manuals of this nature often include guidance on common wear items such as V-belts, brake pads, tires, and suspension bushings.
Filter Part Numbers
Oil Filter:
Specific part numbers for the oil filter will be available within the manual.
Air Filter:
Specific part numbers for the air filter will be available within the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a manufacturer of scooters, ATVs, and motorcycles, known for their practical and robust designs.
Model Evolution
Blade Series Context:
The Blade series represents TGB's offering in the mid-size ATV segment, with the 400 and 425 models likely representing variations in engine displacement or feature packages within a similar chassis design.
Production
Production Period:
Specific production years are not detailed, but the manual implies coverage of a range of model years for these displacements.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards or certifications are mentioned in the product description.
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