Target Audience:
TGB Blade 500/525 ATV owners and independent repair shops seeking detailed repair information.
Value Proposition:
Provides significant cost savings by enabling owners to perform their own maintenance and repairs, unlike dealership services.
Ease Of Use:
Designed with a very easy layout and step-by-step instructions, making complex repairs accessible.
Delivery Method:
Instant download upon payment, eliminating shipping delays and costs.
Coverage Scope:
All Servicing, Repairs, and Routine Maintenance
Estimated Page Count:
Not specified, but described as 'in-depth' and 'full professional quality'
Manual Type:
Service & Repair Shop Manual
Operating Systems:
PC, MAC, Linux, Tablets & Smartphones
Engine Systems:
Fuel system, ignition system, cooling system, lubrication system, exhaust system, engine disassembly and reassembly
Drivetrain:
Transmission, differential, drive shafts, final drive
Suspension And Steering:
Front and rear suspension components, steering system, wheel alignment
Braking System:
Hydraulic brake system, brake calipers, master cylinder, brake lines, parking brake
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, ignition switch, wiring diagrams
Fuel And Emission Systems:
Carburetor/Fuel Injection (depending on specific 500/525 variant), fuel pump, fuel tank, emission control devices
Body And Chassis:
Frame, body panels, seat, handlebars, fenders, rack systems
Cooling System:
Radiator, fan, coolant hoses, thermostat
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning/replacement, fluid level checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable)
Engine Repair:
Top-end rebuild (cylinder, piston, valves), bottom-end rebuild (crankshaft, connecting rod), gasket replacement
Transmission Repair:
Clutch service, transmission disassembly and reassembly, gear inspection
Electrical Diagnostics:
Wiring diagram interpretation, component testing (e.g., starter, alternator, ignition coil)
Brake Service:
Brake pad replacement, caliper service, bleeding the brake system
Suspension And Steering Service:
Shock absorber replacement, tie rod end replacement, ball joint inspection
Technical Depth:
Comprehensive, covering basic maintenance to complete overhaul and advanced diagnostics.
Illustrations:
Step-by-step instructions with pictures and wiring diagrams
Engine Type:
Likely single-cylinder, 4-stroke gasoline engine (specific displacement varies by 500/525 designation)
Displacement Engine 500:
Approx. 461cc (for Blade 500 variant, actual may vary slightly)
Displacement Engine 525:
Approx. 498cc (for Blade 525 variant, actual may vary slightly)
Horsepower Range:
Typically in the range of 30-35 HP, but this will vary based on specific model year and engine tune.
Torque Specifications:
Detailed torque specifications for all engine components will be present in the manual.
Fuel Delivery:
Carburetor (common on earlier models) or Electronic Fuel Injection (EFI) (on later or specific variants).
Fuel Type:
Unleaded gasoline
Cooling Method:
Liquid-cooled
Oil Type:
Specific SAE viscosity grade and API classification for engine oil will be detailed (e.g., SAE 10W-40, API SG or higher).
Overall Length:
Approximately 80-85 inches (varies by specific model year).
Overall Width:
Approximately 45-48 inches (varies by specific model year).
Overall Height:
Approximately 48-50 inches (varies by specific model year).
Dry Weight:
Around 550-600 lbs (varies by specific model year and features).
Towing Capacity:
Typically rated for around 500-700 lbs, manual will provide precise figure.
Payload Capacity:
Front and rear racks usually rated for 50-100 lbs combined, manual will specify.
Atv Safety Standards:
Manual will refer to manufacturer safety guidelines and best practices for ATV operation.
Braking System:
Hydraulic disc brakes on all wheels for effective stopping power.
Parking Brake:
Typically a caliper-actuated parking brake.
Frame Construction:
Steel frame designed for durability and rider protection.
Lighting:
Headlights, taillights, and brake lights for visibility.
Infotainment Features:
Basic, focusing on essential controls and indicators. No advanced infotainment systems expected.
Driver Assistance Features:
None typically found on this class of ATV; focus is on mechanical and electrical systems.
Connectivity Features:
N/A
Dashboard Indicators:
Speedometer, odometer, fuel gauge, indicator lights for 2WD/4WD, neutral, reverse, high beam, etc.
Oil Change Interval:
Typically every 100-200 operating hours or annually, whichever comes first. Detailed schedule in manual.
Air Filter Maintenance:
Regular cleaning/replacement, especially in dusty conditions. Intervals will be specified.
Spark Plug Service:
Inspection and replacement at intervals such as every 100-200 operating hours.
Valve Adjustment:
Recommended at specific intervals (e.g., 500-1000 operating hours) for optimal performance.
Engine Oil Spec:
Likely SAE 10W-40, API SG or higher. Manual will confirm exact specification and capacity.
Coolant Spec:
Ethylene glycol-based antifreeze. Manual will specify mix ratio and type.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Gear Oil Spec:
Specific gear oil or multi-purpose ATV oil for differentials. Manual will specify.
Common Wear Items:
Brake pads, tires, drive belts (for CVT), suspension bushings, and bearings are typical wear items on ATVs.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues; manual will guide on inspection and cleaning.
Manufacturer:
TGB (Taiwan Golden Bee) is a well-established Taiwanese manufacturer of scooters, ATVs, and other powersports vehicles.
Blade Series Context:
The Blade series represents TGB's line of utility and recreational ATVs, known for their robust build and value for money.
Production Years Covered:
The manual is updated, implying it covers a range of model years for the Blade 500 and 525, likely from its introduction to recent models.
