Target Audience:
DIY enthusiasts, independent repair shops, and TGB Hornet 50 owners seeking to perform their own maintenance and repairs.
Value Proposition:
Offers significant cost savings compared to dealership or professional mechanic labor rates by empowering owners with technical knowledge and procedures.
Ease Of Use:
Designed to make repair jobs 'easy to do' with step-by-step instructions and clear explanations.
Update Status:
New & Updated, ensuring current technical information is provided.
Primary Coverage:
Comprehensive service and repair for the TGB Hornet 50 ATV.
Estimated Pages:
Likely over 200 pages (typical for professional shop manuals, specific count not provided).
Type:
Professional Quality, In-depth Service & Repair Manual.
Language:
English (implied by product description and target market).
Format:
Digital Download (compatible with PC, MAC, Tablets & Smartphones).
Engine:
Detailed engine overhaul, diagnostics, carburetor, ignition system, cooling system, lubrication, exhaust.
Transmission:
Automatic transmission (CVT) service, clutch, belt, gearbox, drive shafts, differential.
Brakes:
Hydraulic brake system, disc brakes, calipers, master cylinder, brake fluid, bleeding procedures.
Electrical:
Wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting, ignition switch, fuses, relays.
Chassis And Suspension:
Frame, front suspension (A-arms, shocks, steering components), rear suspension (swingarm, shocks, linkage), wheel bearings, steering system.
Bodywork And Plastics:
Body panel removal and installation, seat, handlebars, fenders, plastics.
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor (tuning and overhaul).
Maintenance:
Routine maintenance, oil changes, filter replacements, lubrication points, chain adjustment.
Troubleshooting:
Diagnostic charts, common problems and their solutions, identifying and fixing issues.
Repair:
Step-by-step repair instructions for all major components, including disassembly, cleaning, inspection, and reassembly.
Disassembly And Assembly:
Detailed instructions for taking apart and putting back together all mechanical and electrical systems.
Depth:
In-depth, professional quality covering basic maintenance to complete engine rebuilds and advanced diagnostics.
File Type:
PDF (most common for digital downloads of this nature).
Searchable:
Yes (typically PDFs are searchable by keywords).
Printability:
High-quality, printable pages for workshop use.
Binding:
N/A (Digital Download - no physical binding).
Paper Quality:
N/A (Digital Download - no physical paper).
Type:
Air-cooled, 2-stroke, single-cylinder (typical for 50cc ATVs).
Displacement:
Approximately 49.2cc (common for 50cc class).
Bore X Stroke:
Specifications would be detailed in the manual (e.g., 39mm x 41.4mm).
Compression Ratio:
Specifications would be detailed in the manual.
Horsepower:
Estimated 3-5 HP (typical for this engine size and class).
Torque:
Specifications would be detailed in the manual.
Carburetor:
Likely a constant velocity (CV) carburetor or slide carburetor. Manual will specify make, model, and jetting.
Fuel Type:
Unleaded gasoline (specify octane rating in manual).
Oil Mixture:
2-stroke oil mixed with gasoline at a specified ratio (e.g., 40:1 or 50:1). Manual will detail this.
Type:
Automatic Continuously Variable Transmission (CVT).
Drive System:
Chain drive to rear axle.
Clutch:
Centrifugal clutch assembly, detailed in manual for inspection, adjustment, and replacement.
Length:
Specifications would be detailed in the manual (typical for a 50cc ATV is around 1200-1500mm).
Width:
Specifications would be detailed in the manual (typical for a 50cc ATV is around 700-900mm).
Height:
Specifications would be detailed in the manual (typical for a 50cc ATV is around 900-1000mm).
Dry Weight:
Specifications would be detailed in the manual (typical for a 50cc ATV is around 70-90kg).
Payload Capacity:
Specifications would be detailed in the manual.
Oil Change:
Recommended every 50-100 hours or annually. Manual will provide exact intervals and oil type.
Air Filter Cleaning:
Recommended every 20-50 hours, or more frequently in dusty conditions. Manual will specify cleaning procedure.
Spark Plug Inspection:
Recommended at regular intervals (e.g., every 100 hours) for optimal performance. Manual will specify type and gap.
Cv Belt Inspection:
Crucial for CVT operation. Manual will detail inspection for wear, cracks, and proper tension.
Engine Oil:
Manual will specify the exact API service classification and viscosity grade (e.g., SAE 10W-30 or 20W-40, likely a 2-stroke specific lubricant).
Gear Oil:
Manual will specify the type and capacity for the gearbox/differential. (e.g., SAE 80W-90 GL-5).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (manual will confirm).
Carburetor Fouling:
Common in 2-stroke engines; manual provides cleaning and tuning procedures.
Cvt Belt Wear:
CVT belts are wear items; manual details inspection and replacement intervals.
Electrical Connector Corrosion:
Can occur in off-road environments; manual offers diagnostic guidance.
