Target Audience:
Enthusiasts, DIY mechanics, service technicians for TGB Hornet scooters
Value Proposition:
Provides essential technical data for maintaining and repairing TGB Hornet models, reducing reliance on costly professional services.
Visual Aids:
Easy-to-read exploded views and diagrams for clear identification and disassembly/assembly.
Instruction Style:
Step-by-step instructions for accurate adjustments and repairs.
Content Type:
Includes illustrations, diagrams, specifications, procedures, and pictures.
Engine:
Detailed engine repair, overhaul, and adjustment procedures
Transmission:
Transmission disassembly, assembly, and adjustment
Electrical System:
Wiring diagrams, component testing, troubleshooting
Brakes:
Brake system maintenance, repair, and adjustment
Suspension Steering:
Suspension and steering system inspection, repair, and alignment
Fuel System:
Carburetor, fuel lines, and fuel tank servicing
Cooling System:
Cooling system components and maintenance
Exhaust System:
Exhaust system components and servicing
Bodywork Chassis:
Body panel removal/installation, chassis inspection
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service
Troubleshooting:
Diagnostic procedures for common issues
Disassembly Assembly:
Step-by-step instructions for component removal and reinstallation
Rebuilds Overhauls:
Complete engine and transmission rebuild procedures
Adjustments:
Carburetor tuning, brake adjustments, clutch adjustments
Installation:
Instructions for installing specific parts or accessories
Depth:
Comprehensive, suitable for DIY servicing and professional workshop use
Searchability:
Searchable text (typical for PDF manuals)
Print Readability:
Optimized for digital viewing and printing
Binding:
Not applicable (digital download)
Paper:
Not applicable (digital download)
Operating Systems:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Engine Type:
Two-stroke, single-cylinder (typical for this displacement range)
Displacement:
50cc and 90cc variants
Horsepower 50Cc:
Estimated 3-4 HP (typical, actual may vary by specific model year)
Horsepower 90Cc:
Estimated 5-7 HP (typical, actual may vary by specific model year)
Fuel Delivery:
Carburetor (specific model and jetting details likely in manual)
Ignition System:
CDI (Capacitor Discharge Ignition) likely
Cooling Method:
Air-cooled (typical for this class)
Lubrication Method:
Oil injection system or premix (details in manual)
Crash Test Results:
Not applicable for this vehicle type (moped/scooter classification)
Braking System:
Front disc brake, rear drum brake (common configuration, specific details in manual)
Lighting:
Headlight, taillight, turn signals
Chassis Construction:
Steel frame construction
Instrument Panel:
Analog or digital displays for speedometer, odometer, fuel level, turn signals, and indicator lights.
Safety Features:
Basic safety features include lights, brakes, and mirrors. Advanced driver assistance systems are not typically found on this vehicle class.
Connectivity Options:
None
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically 1,000-3,000 km or 6-12 months for the gearbox oil and the 2-stroke oil for the injection system).
Spark Plug Replacement:
Refer to manual for specific mileage recommendations (e.g., 3,000-5,000 km).
Air Filter Cleaning Replacement:
Refer to manual for specific mileage/time recommendations (e.g., 2,000-4,000 km).
Gearbox Oil:
GL-5 80W-90 gear oil (typical specification, confirm with manual).
2 Stroke Oil:
High-quality, JASO FD certified 2-stroke synthetic or semi-synthetic oil (for oil injection systems).
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual for specific system requirements).
Carburetor Performance:
Can be susceptible to clogging from fuel varnish if left unused; requires periodic cleaning and adjustment.
Belt Wear:
CVT drive belts require periodic inspection and replacement based on mileage and condition to prevent slippage and potential transmission damage.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical faults, particularly in humid environments.
Maintenance Schedule Availability
Schedule Details:
Manual provides detailed recommended service intervals and procedures.
Manufacturer:
TGB (Taiwan Golden Bee) is a Taiwanese manufacturer known for scooters and ATVs.
Hornet Lineage:
The Hornet series is a line of entry-level to mid-range scooters offered by TGB, catering to urban mobility.
Production Period:
Specific production years not detailed, but likely has spanned a considerable period of TGB's scooter manufacturing history.