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2002 Triumph Sprint ST RS 955 Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Sprint ST Model Variant: RS 955 Year: 2002 Codes Vin Prefix: SAPT... 👋 Introduction Market Position Vehicle Category: Sport Touring Motorcycle Target Audience:...
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Tipo: Motocicletas
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SKU: 604680
2002 Triumph Sprint ST RS 955 Service Repair Manual2002 Triumph Sprint ST RS 955 Service Repair Manual2002 Triumph Sprint ST RS 955 Service Repair Manual2002 Triumph Sprint ST RS 955 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Sprint ST
Model Variant:
RS 955
Year:
2002
Codes
Vin Prefix:
SAPT...
👋 Introduction
Market Position
Vehicle Category:
Sport Touring Motorcycle
Target Audience:
Riders seeking performance, comfort, and long-distance capability
Competitive Analysis
Key Competitors Circa 2002:
Honda VFR800, Yamaha FJR1300, BMW R1100S/R1150RS
Key Features
Usp Sport Touring:
Blend of sportbike agility with touring comfort, aerodynamic fairing, capable engine
Usp Engine Character:
Characterful triple-cylinder engine known for its torque and distinctive sound
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Pages:
350-450
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions
Transmission Drivetrain:
Gearbox, clutch, final drive (chain and sprockets)
Chassis Suspension:
Front forks (Telescopic, USD), rear shock absorber, swingarm, steering head
Brakes:
Front and rear brake systems, hydraulic lines, calipers, discs, master cylinders
Electrical System:
Wiring diagrams, lighting, ignition, charging system, starter, instrumentation, ECU
Bodywork Frame:
Fairings, seat, fuel tank, subframe, chassis component removal/installation
Procedures Included
Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug replacement, valve clearance checks
Troubleshooting:
Diagnostic procedures, fault finding, common issues, symptom analysis
Repair Rebuild:
Engine teardown and reassembly, gearbox repair, fork rebuild, brake caliper overhaul
Technical Specifications:
Torque settings, clearances, fluid types and capacities, wiring schematics
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable (OCR processed)
Print Quality
Image Resolution:
High-resolution (suitable for printing)
Binding Type
Digital Binding:
N/A (Digital)
Paper Type
Digital Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 12-valve, DOHC, Inline 3-Cylinder
Displacement:
955 cc (58.3 cu in)
Bore X Stroke:
74.0 mm x 74.0 mm
Compression Ratio:
11.1:1
Performance
Horsepower Estimated:
108 bhp @ 9,200 rpm (approximate)
Torque Estimated:
92 Nm (68 lb-ft) @ 7,000 rpm (approximate)
Fuel System
Fuel Delivery:
Fuel Injection (Sequential Port Injection)
Fuel Type:
Unleaded Premium (95 RON minimum recommended)
Ignition
Ignition System:
Electronic ignition with twin spark plugs per cylinder
Lubrication
Oil Type Recommendation:
API SG/SH/SJ, JASO MA rated, 10W-40 or 15W-50 (refer to manual for specific ambient temperature ranges)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors (50% mixture with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Transmission Options:
None (standard 6-speed)
Features
Clutch Type:
Hydraulically operated, wet, multi-plate clutch
Final Drive:
O-ring sealed chain, 525 pitch
Gearbox Oil Type:
Refer to manual; typically SAE 75W/90 or 80W-90 GL-4 gear oil
📐 Dimensions
Exterior
Length:
2,160 mm (85.0 in)
Width:
750 mm (29.5 in)
Height:
1,200 mm (47.2 in)
Wheelbase:
1,470 mm (57.9 in)
Seat Height:
800 mm (31.5 in)
Weights
Dry Weight Estimated:
206 kg (454 lbs)
Wet Weight Estimated:
225 kg (496 lbs)
Fuel Tank Capacity:
23 liters (6.1 US gal)
Suspension Components
Front Suspension Type:
43mm USD (Upside Down) telescopic forks
Front Suspension Travel:
120 mm (4.7 in)
Rear Suspension Type:
Monoshock, rising rate linkage
Rear Suspension Travel:
130 mm (5.1 in)
Wheels Tires
Front Wheel Size:
17 x 3.50 inch
Rear Wheel Size:
17 x 5.00 inch
Front Tire Size:
120/70 ZR17
Rear Tire Size:
180/55 ZR17
Wheel Bolt Pattern:
N/A (Cast wheels with hub mounting)
🛡️ Safety Features
Ratings
Safety Certification:
Conforms to relevant EC/DOT standards for motorcycles
Active Features
Braking System:
Dual front 320mm discs with four-piston calipers, single rear 255mm disc with two-piston caliper
Optional ABS:
Available on some models (check specific vehicle)
Passive Features
Lighting:
Halogen headlamp, LED tail light
Frame Construction:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, LCD multi-function display (fuel, coolant temp, clock, trip meters)
Immobilizer:
Standard factory immobilizer system
Driver Assistance
ABS Availability:
Optional ABS system, detailed in manual if equipped
Connectivity
Battery Charging System:
12V, 300W alternator with MOSFET regulator/rectifier (consider checking condition)
🔧 Maintenance
Service Intervals
Oil Filter Change Interval:
Every 6,000 miles or 12 months
Engine Oil Change Interval:
Every 6,000 miles or 12 months
Valve Clearance Check Interval:
Every 12,000 miles
Spark Plug Replacement Interval:
Every 12,000 miles
Chain Lubrication And Adjustment:
Every 500 miles and before long trips
Fluid Specifications
Engine Oil Capacity:
Approximately 3.5 liters (3.7 US qt) with filter change
Coolant Capacity:
Approximately 2.2 liters (2.3 US qt)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, regulator/rectifier failure (check for upgrades), fork seals
Potential Electrical Gremlins:
Some early models may exhibit electrical connection issues; manual will guide inspection
Torque Specifications Examples
Front Axle Nut Torque:
Refer to manual for exact spec (typically 50-70 Nm)
Clutch Cover Bolt Torque:
Refer to manual for exact spec (typically 10-12 Nm)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Brand Philosophy:
Known for characterful engines, distinctive styling, and performance motorcycles
Model Evolution
Predecessor:
Triumph Sprint Executive, Sprint Sport
Engine Development:
Based on the 955i Daytona engine, tuned for broader power delivery
Generation Timing:
MkII Sprint ST (2002-2004), updated from earlier 955cc models
Production
Production Period For Model:
1999-2004 (955i engine variants)
Manufacturing Location:
Hinckley, Leicestershire, England
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Praised for its engine character and all-around performance in the sport-touring segment.
Ratings
Rider Magazine Reviews:
Generally well-received by motorcycle publications for its blend of sport and touring capabilities.
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