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TRIUMPH TT600 S4 SPEED FOUR Service Repair Workshop Manual

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The Triumph TT600, also known as the Speed Four, is a middleweight supersport motorcycle designed for rider engagement and agile handling, stemming from Triumph's racing heritage. Produced from 2000 to...
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Tipo: Motorcycle
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SKU: 289956
TRIUMPH TT600 S4 SPEED FOUR Service Repair Workshop ManualTRIUMPH TT600 S4 SPEED FOUR Service Repair Workshop ManualTRIUMPH TT600 S4 SPEED FOUR Service Repair Workshop ManualTRIUMPH TT600 S4 SPEED FOUR Service Repair Workshop Manual
The Triumph TT600, also known as the Speed Four, is a middleweight supersport motorcycle designed for rider engagement and agile handling, stemming from Triumph's racing heritage. Produced from 2000 to 2003, this DOHC, inline-four cylinder machine features a 599cc engine and was engineered to compete with leading sportbikes of its era. Its lightweight chassis and focus on performance made it a popular choice for enthusiasts and track day riders. Manufactured in Hinckley, United Kingdom, the TT600 represents a significant offering in the sportbike segment, known for its sharp styling and dynamic capabilities. This comprehensive service repair workshop manual provides in-depth information for maintaining and repairing the Triumph TT600 Speed Four. It covers all aspects of the motorcycle, from routine preventative maintenance and fluid changes to complex engine and transmission rebuilds, electrical system diagnostics, and chassis component servicing. The manual includes detailed procedures, troubleshooting guides, and technical specifications such as torque values, clearances, and electrical data, enabling owners and technicians to perform all necessary work with precision and confidence. Its objective is to equip users with the knowledge required for expert-level servicing and repair.
🏷️ Basic Information
Identification
Make:
Triumph
Model:
TT600
Model Variant:
Speed Four
Engine Type:
Inline-Four
Engine Displacement Cc:
599
Engine Code Prefix:
955i
Generation
Generation:
First Generation (TT600)
Codes
Manual Product Code:
Likely includes specific Triumph workshop manual reference, e.g., T120xxx or similar internal codes.
👋 Introduction
Market Position
Market Segment:
Middleweight Supersport/Naked Sportbike.
Target Audience:
Enthusiasts, home mechanics, independent workshops seeking detailed repair information.
Competitive Analysis
Competitors:
Suzuki GSX-R600, Yamaha R6, Honda CBR600RR, Kawasaki ZX-6R (during its respective production years).
Key Features Vehicle
Design Philosophy:
Lightweight, agile sportbike emphasizing rider engagement and sharp handling, derived from the TT600 racing platform.
Key Features Manual
Value Proposition:
Provides dealer-level diagnostic and repair capability, enabling owners to perform extensive maintenance and repairs themselves, saving costs and understanding the machine intimately.
📋 Manual Details
Coverage Areas
All Repairs A Z:
True
Model Specific:
True
Generic Information Excluded:
True
Technician Level Documentation:
True
Page Count
Estimated Page Count:
Highly variable, typically 500-1000+ pages for a complete factory service manual.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (Presumed, typical for workshop manuals from major manufacturers)
Format
Format:
Likely digital (PDF) given the sales context, but original could be printed.
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, performance tuning, fuel injection, ignition system, lubrication, cooling.
Transmission:
Gearbox disassembly, assembly, clutch operation, shift mechanism, lubrication.
Chassis And Frame:
Frame inspection, steering head bearings, swingarm, rear shock absorber, linkages.
Suspension Front:
Fork disassembly, service, seal replacement, damping adjustments, spring rates.
Brakes:
Hydraulic system, master cylinders, calipers, disc replacement, pad wear, bleeding procedures, ABS (if equipped).
Electrical System:
Wiring diagrams, component testing, battery, charging system, starter motor, lighting, instrumentation, ECU diagnostics.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, evaporative emissions control (EVAP).
Exhaust System:
Catalytic converter, mufflers, lambda sensors.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications.
Bodywork And Trim:
Fairing removal/installation, seat, tank, fenders, lighting units.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid changes, coolant flushes.
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, fault code interpretation.
Component Repair And Rebuild:
Engine internal component replacement, gearbox rebuild, suspension overhauls, brake caliper rebuild.
Adjustment Procedures:
Carburetor synchronization (if applicable to earlier models), idle speed, throttle cable, clutch lever.
Diagnostics:
Explaining diagnostic trouble codes (DTCs), using diagnostic tools, sensor testing.
Technical Depth
Technical Depth:
Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds).
Data Precision:
Includes torque specifications, clearances, tolerances, electrical resistance values, diagnostic parameters.
📊 Manual Specifications
File Format
Digital File Format:
Likely PDF. High resolution for readability of diagrams and text.
Print Quality
Diagram Clarity:
Excellent (essential for accurate mechanical work and electrical tracing).
Text Legibility:
High (clear fonts, well-organized text).
Binding Type
Binding Type Original:
Likely perfect bound or spiral bound for printed versions.
Paper Type
Paper Type Original:
Durable, often matte-finish paper to reduce glare in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Layout:
DOHC, Inline-Four Cylinder
Bore X Stroke:
66.0 mm x 44.5 mm (approximate)
Compression Ratio:
12.5:1 (typical for the 955cc engine, consult manual for exact TT600 spec)
Fuel Delivery:
Electronic Fuel Injection (EFI) with 4-injector system.
Ignition System:
Digital CDI with electronic advance.
Performance
Horsepower Peak:
Approx. 110-115 HP at the crankshaft (varied slightly by year/region).
Torque Peak:
Approx. 65 Nm (48 lb-ft) at the crankshaft (varied slightly).
Fuel System
Fuel Type:
Unleaded Petrol (95 Octane minimum recommended)
Fuel Tank Capacity Litres:
18.0 Litres (approximate)
🔧 Transmission
Standard
Transmission Type:
6-Speed, Constant Mesh
Clutch Type:
Wet, Multi-Plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length Mm:
2055 mm (approximate)
Width Mm:
730 mm (approximate)
Height Mm:
1150 mm (approximate)
Wheelbase Mm:
1400 mm (approximate)
Weights
Dry Weight Kg:
185 kg (approximate)
Wet Weight Kg:
205 kg (approximate, with fluids)
🛡️ Safety Features
Ratings
Safety Certification Motorcycle:
ECE standards (for European markets), DOT (for US markets) relevant to lighting and braking components.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specifics on caliper type and disc diameter in manual.
Optional ABS:
Was an optional feature on some TT600 variants.
Passive Features
Lighting:
Halogen headlights, LED tail light (depending on year).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model; focused on pure performance.
Driver Assistance
Driver Assistance Features:
ABS (optional), otherwise limited to mechanical systems.
Connectivity
Connectivity Features:
Not applicable for this model.
Instrumentation
Instrument Cluster:
Digital display for speed, tachometer, odometer, trip meters, fuel level, clock, and warning lights. Diagnostic indicators for EFI.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically every 6,000 km or 12 months (refer to manual for precise interval).
Valve Clearance Check Km:
Typically every 12,000 km or 24 months (refer to manual).
Coolant Change Interval Km:
Typically every 24,000 km or 24 months (refer to manual).
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, API SG or higher, JASO MA certified, SAE 10W/40 viscosity (consult manual for exact specification).
Coolant Type:
Ethylene glycol-based coolant, pre-mixed with distilled water (50/50 ratio) - specific Triumph coolant may be recommended.
Brake Fluid Type:
DOT 4 specification (high-performance hydraulic fluid).
Fork Oil Viscosity:
Typically SAE 10W or 15W (specific weight and quantity detailed in manual).
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets, regulator/rectifier.
Potential Electrical Gremlins:
Some owners reported minor electrical connection issues or regulator/rectifier failures on early models, though this is not universal. Manual will detail diagnostics for these.
Fuel Injection Tuning:
While generally reliable, minor mapping adjustments might be discussed for optimal performance based on modifications or altitude.
📚 Vehicle History
Brand Heritage
Brand Origin:
British motorcycle manufacturer with a long history, known for performance and innovation.
Model Evolution
Development Basis:
Developed from Triumph's racing program, sharing technology with the Daytona 600 and motorsport efforts.
Production Years:
The TT600 model was primarily produced from 2000 to 2003. The Speed Four name was introduced for the 2003 model year and continued thereafter, often considered an evolution or variant.
Production
Manufacturing Location:
Hinckley, Leicestershire, United Kingdom.
🏆 Awards & Recognition
Recognitions
Press Reviews Tone:
Generally received positive reviews for its sharp handling, peppy engine, and aggressive styling, often praised as a capable and engaging sportbike.
Ratings
Handling Reputation:
High praise for agility and track-day capability due to its chassis design and relatively light weight.
Certifications
Manual Accuracy Rating:
High (as it's a factory-derived or equivalent workshop manual, validated by dealership technicians).
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