VESPA GRANTURISMO GT 200 Service Repair Manual

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🏷️ Basic Information Identification Make: Vespa Model: Granturismo GT 200 Codes Engine Code: M316M Chassis Code: ZAPM31600 👋 Introduction Market Position Segment: Premium mid-size scooter segment, blending urban practicality with...

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Tipo: Motorcycle

Proveedor:

SKU: 29186

Etiquetas: GRANTURISMO GT 200 Motorcycle Vespa

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Vespa

Model:

Granturismo GT 200

Codes

Engine Code:

M316M

Chassis Code:

ZAPM31600

👋 Introduction

Market Position

Segment:

Premium mid-size scooter segment, blending urban practicality with touring comfort.

Competitive Analysis

Competitors:

Competed with other premium scooters of similar displacement, offering distinctive Italian design and heritage.

Key Features

Design:

Classic Vespa styling with modern amenities, large under-seat storage, and comfortable ergonomics.

Performance:

Designed for both city commuting and longer distance travel, balancing fuel efficiency with adequate power.

📋 Manual Details

Coverage Areas

Applicability:

Vespa Granturismo GT 200, Model Years 2003-2007 (estimated based on typical production cycles)

Page Count

Estimated Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, inspection, and repair procedures for the 198cc Quasar engine.

Fuel System:

Carburetor and fuel injection systems (depending on specific market variant), fuel pump, fuel lines, and filters.

Transmission:

Automatic Continuously Variable Transmission (CVT) - clutch, variator, drive belt, and gearbox maintenance and repair.

Brakes:

Front and rear hydraulic disc brake systems, brake fluid replacement, caliper service, and pad replacement.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, switches, and wiring diagrams.

Suspension:

Front fork and rear shock absorber inspection, service, and replacement.

Cooling System:

Liquid cooling system, radiator, fan, thermostat, and coolant specifications.

Bodywork And Chassis:

Frame inspection, body panel removal and installation, fairings, seat, storage compartment.

Wheels And Tires:

Wheel bearing service, tire inspection, and replacement, recommended tire pressures.

Procedures Included

Maintenance:

Scheduled maintenance tasks including oil changes, filter replacements, spark plug checks, and brake system checks.

Troubleshooting:

Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Rebuilding:

Detailed instructions for rebuilding major engine components and other systems.

Technical Specifications:

Torque specifications, clearances, tolerances, and other critical data for accurate assembly and repair.

Wiring Diagrams:

Comprehensive electrical system wiring schematics for easy fault diagnosis.

Technical Depth

Depth:

Covers basic to advanced repair and overhaul procedures, suitable for both novice mechanics and experienced technicians.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable:

Likely searchable text for quick information retrieval.

Print Quality

Printability:

Designed for high-quality printing of individual pages or sections.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, Quasar engine

Displacement:

197.0 cc (12.0 cu in)

Bore X Stroke:

72 mm x 48.6 mm

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves

Performance

Horsepower:

Approx. 20.8 HP (15.5 kW) at 7,500 rpm (specifications may vary by market and tuning)

Torque:

Approx. 19.3 Nm (14.2 lb-ft) at 6,000 rpm (specifications may vary by market and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) or Carburetor (depending on market variant)

Fuel Type:

Unleaded gasoline

Ignition

Ignition System:

Electronic ignition with variable spark advance

Lubrication

Oil Type:

Refer to manual for specific API and SAE specifications (e.g., SAE 5W-40, API SG or higher)

Oil Capacity:

Refer to manual for specific capacity (typically around 1.0-1.2 liters)

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission)

Features

Engagement:

Automatic centrifugal clutch and torque converter

Gear Reduction:

Integrated reduction gear unit

Fluid Specifications

Transmission Fluid Type:

Refer to manual for specific type and viscosity (e.g., gear oil for reduction gear, specific CVT fluid not typically required for main drive)

📐 Dimensions

Exterior

Length:

Approx. 1,920 mm (75.6 in)

Width:

Approx. 755 mm (29.7 in)

Seat Height:

Approx. 790 mm (31.1 in)

Weights

Dry Weight:

Approx. 140 kg (309 lbs)

Gross Vehicle Weight:

Refer to manual for specific GVWR

Capacity

Fuel Tank Capacity:

Approx. 9.2 liters (2.4 US gal)

Under Seat Storage:

Sufficient for one full-face helmet and more

🛡️ Safety Features

Ratings

Crash Safety:

Scooters are not typically subjected to the same crash testing standards as automobiles, but structural integrity and rider protection are design considerations.

Active Features

Braking:

Hydraulic disc brakes front and rear for effective stopping power.

Lighting:

Headlight, taillight, brake light, and turn signals for visibility.

Passive Features

Chassis Design:

Steel monocoque chassis providing a rigid and protective structure.

Ergonomics:

Designed for a comfortable and stable riding position.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, odometer, fuel gauge, coolant temperature indicator, and warning lights.

Driver Assistance

ABS was an optional feature on some GT 200 models; confirm specific vehicle configuration.

Connectivity

Charging Port:

May feature a 12V accessory socket for charging devices.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 6,000 km (3,700 miles) or annually, refer to manual for exact interval.

Air Filter:

Inspection every 6,000 km, replacement as needed or per manual schedule.

Spark Plug:

Check and clean/replace approximately every 12,000 km (7,500 miles).

Drive Belt:

Inspect at 6,000 km intervals, recommended replacement around 20,000-24,000 km (12,500-15,000 miles) or as wear dictates.

Brake Fluid:

Flush and replace every 2 years, regardless of mileage.

Fluid Specifications

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mixture with distilled water. Refer to manual for specific brand/type.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt, variator rollers, brake pads, suspension bushings, and exhaust systems are typical wear items requiring periodic attention.

Electrical Connections:

Corrosion on electrical connectors, particularly in humid environments, can lead to intermittent issues.

Cooling System:

Thermostat issues or radiator leaks can occur with age.

📚 Vehicle History

Brand Heritage

Foundation:

Piaggio & C. S.p.A., founded in 1884, is a historic Italian industrial group, renowned for its Vespa scooters since 1946.

Model Evolution

Granturismo Lineage:

The Granturismo line represented an evolution of the Vespa concept, offering larger displacement engines and increased comfort for longer journeys, building on the success of models like the ET series.

Production

Manufacturing Locations:

Vespas are traditionally manufactured in Italy, with global production facilities also existing.

Production Years

Gt 200 Production Window:

Approx. 2003-2007 (model years are indicative)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the GT 200 are not widely documented, the Vespa brand consistently receives acclaim for its design, engineering, and enduring appeal in the scooter market.