This manual covers the Volvo 850 models produced between 1992 and 1996, built on the P80 platform. Known for its distinctive Scandinavian design and a significant shift in Volvo's styling language, the 850 offered a blend of safety, durability, and performance. Available in Sedan and Wagon body styles, it featured front-wheel drive with optional All-Wheel Drive on turbo models. Engine options included naturally aspirated and turbocharged inline-5 configurations, with displacements of 2.4L and 2.5L, producing horsepower ranging from approximately 168 hp to 222 hp. Safety was a cornerstone, with the implementation of Volvo's Side Impact Protection System (SIPS) and standard Anti-lock Braking System (ABS) on most variants.
This comprehensive service repair manual provides detailed guidance for owners, DIY enthusiasts, and independent repair shops. It covers all styles and offers complete service and repair information, including engine and transmission service, brake systems, electrical systems, suspension, steering, cooling, fuel injection, and chassis components. With hundreds of illustrations, photos, and detailed, step-by-step procedures, the manual assists with general maintenance, advanced troubleshooting, diagnostic procedures, and rebuilding or restoring various vehicle systems. It empowers users to perform maintenance and repairs, potentially saving significant labor costs and ensuring the longevity and optimal performance of their Volvo 850.
Platform Code:
Volvo B, P80 Platform
Target Audience:
Volvo 850 Owners, DIY Enthusiasts, Independent Repair Shops
Value Proposition:
Significant savings on labor costs ($50-$60 per hour), empowers owner maintenance and repair.
Digital Convenience:
Instant download, no shipping delays, print-on-demand flexibility.
Primary Coverage:
Complete Service and Repair
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as 'complete')
Type:
Service Repair Manual
Digital Format:
PDF Download
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Periodic Lubrication:
Yes
Fuel Injection Fuel System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Troubleshooting:
Advanced Guide Included
Repair Procedures:
Step-by-step, detailed
Rebuild Refurbish Restore:
Yes
Diagnostic Procedures:
Covered in great detail
Depth:
Professional Technician Level
Illustrations Diagrams:
Hundreds, includes photos
Instructions Format:
Numbered steps, detailed substeps, notes, cautions, warnings
Illustration Matching:
Bold figure numbers for quick matching
Part Identification:
Enlarged insets for detailed examination
Navigation:
Numbered table of contents for fast information retrieval
Electrical Diagnostics:
Combined with detailed wiring diagrams
Compatibility:
All PC based Windows OS and Mac
Searchability:
Yes (via PDF reader)
Printability:
Fully printable (individual pages, chapters, or entire manual)
Resolution:
High Resolution
Digital Binding:
N/A (Downloadable)
Digital Paper Type:
N/A (Digital File)
Method:
Instant Download Link
Software:
Adobe PDF Reader
Engine Families:
Naturally Aspirated Inline-5 (B52xx series), Turbocharged Inline-5 (B52xxFT series)
Displacement Options:
2.4L (2435 cc), 2.5L (2435 cc, often listed as 2.5L for turbo variants)
Horsepower Range:
Approx. 168 hp (NA) to 222 hp (Turbo AWD)
Torque Range:
Approx. 170 lb-ft (NA) to 243 lb-ft (Turbo AWD)
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded (91 Octane or higher recommended for Turbo models)
Type Standard:
5-speed Manual Transmission
Type Optional:
4-speed Automatic Transmission (AW30-40/AW30-43)
AWD Availability:
Available on Turbo models (All-Wheel Drive)
Body Styles:
Sedan, Wagon
Curb Weight Range:
Approx. 3200-3600 lbs (depending on configuration)
Ipp Side Impact Protection:
Designed with Volvo's renowned Side Impact Protection System (SIPS)
ABS:
Anti-lock Braking System (ABS) standard on most models
Airbags:
Driver-side airbag standard from inception, passenger airbag added later in the model run.
Audio System:
Factory AM/FM Cassette/CD players, optional premium sound systems (manual covers removal, installation, and basic troubleshooting).
Cruise Control:
Standard on most models.
Early Electronics:
Basic electronic climate control, power accessories, central locking.
Oil Change Interval:
Refer to manual for specific intervals, typically 7,500 miles or 1 year (check owner's manual for exact recommendation).
Timing Belt Replacement:
Crucial maintenance item. Manual will detail procedure and recommended interval (typically 60,000-70,000 miles or 5-7 years).
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30 or 5W-40 synthetic recommended, check owner's manual).
Coolant:
Volvo Blue Coolant (or compatible equivalent) - manual will specify capacity and type.
Automatic Transmission Fluid:
Refer to manual for ATF type (e.g., Dexron III or compatible).
Common Electrical Faults:
ABS module failures, fuel pump relay issues, O2 sensor failures (manual will cover diagnostics).
Engine Components:
Timing belt tensioner, coolant leaks (especially thermostat housing), vacuum hose deterioration (manual will detail inspections and repairs).
Suspension Components:
Worn control arm bushings, strut mounts (manual will provide replacement procedures).
Volvo Philosophy:
Emphasis on safety, durability, and distinctive Scandinavian design.
Design Era:
Marked a significant shift in Volvo's design language towards more modern, rounded styling.
Platform Introduction:
First Volvo to utilize the front-wheel-drive P80 platform, shared with the Volvo 960/S90/V90.
Production Years:
1990-1998 (global), 1992-1996 for the North American market focus of this manual.
Safety Reputation:
Volvo consistently recognized for safety innovations and performance during this era.
