Positioning:
Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class.
Segment:
Luxury Compact Sedan
Design Philosophy:
Scandinavian design, focus on safety, comfort, and performance.
Safety Focus:
Renowned for advanced safety features, a cornerstone of Volvo's brand identity.
Owner Benefit:
Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge.
Engine Coverage:
All gasoline and diesel engines for the 2007 S60 model line
Trim Coverage:
All trim levels (e.g., Base, Convenience, Sport, Premium, R)
Transmission Coverage:
All manual and automatic transmission types
Type:
Workshop Repair Service Manual
Powertrain:
Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems.
Transmission Drivetrain:
Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles.
Chassis Suspension Steering:
Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs.
Brakes:
Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake.
Electrical Electronics:
Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs).
Body Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control.
Diagnostics Troubleshooting:
Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues.
Maintenance:
Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled.
Depth:
Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs.
Searchability:
Searchable text for quick information retrieval
Printability:
Full Printable (allows printing of specific sections or the entire manual)
Zoom Capability:
Zoom IN/OUT functionality for detailed viewing of diagrams and text
Type:
Digital (Downloadable File)
Format Description:
Electronic document, no physical binding or paper type
Software:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac Operating Systems
Engine Options:
2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market).
2.4L Na:
Approx. 168-170 hp, 170 lb-ft torque
2.5L Turbo:
Approx. 208 hp, 236 lb-ft torque
S60R (2.5L Turbo):
Approx. 300 hp, 295 lb-ft torque
Induction:
Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models.
Gasoline Naturally Aspirated:
B5244S4
Gasoline Turbocharged:
B5254T2
Diesel Turbocharged:
D5244T4
Transmission Options:
5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN).
All Wheel Drive:
Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based).
Geartronic:
Allows manual selection of gears for a more engaging driving experience.
Automatic Transmission Fluid:
Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type.
Manual Transmission Fluid:
Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil.
NHTSA Front Crash:
5-Star (for 2007 model year)
IIHS Side Impact:
Top Safety Pick (for similar model years, indicating excellent performance)
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Stability Control:
Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC).
Airbags:
Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC).
Seat Design:
Whiplash Protection System (WHIPS) in front seats.
Audio System:
Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio.
Navigation:
Optional factory-installed GPS navigation system.
Cruise Control:
Standard cruise control, adaptive cruise control (ACC) available on some models.
Parking Sensors:
Optional rear parking assist sensors.
Bluetooth:
Optional Bluetooth hands-free system (may require specific trim or accessory).
Oil Change:
Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type).
Timing Belt:
Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years.
Coolant Flush:
Every 2-3 years or 30,000-45,000 miles.
Engine Oil:
SAE 0W-30 or 5W-30 synthetic oil meeting Volvo VCC 95200352 specification.
Coolant:
Volvo Genuine Coolant (or equivalent) mixed with distilled water at a 50/50 ratio.
Ignition Coils:
Can be prone to failure, leading to misfires and rough running.
Pcv System:
Positive Crankcase Ventilation (PCV) system can become clogged, causing oil leaks and performance issues.
ABS Module:
ABS/Brake control module failure is a known issue, often indicated by ABS warning lights.
Transmission Leaks:
Automatic transmission cooler lines or seals can develop leaks.
