The Volvo XC90, introduced for the 2005 model year and built on the robust P2 platform, is a luxury SUV renowned for its commitment to safety and Scandinavian design. Sharing its underpinnings with other esteemed Volvo models, the XC90 established Volvo's presence in the premium SUV market and garnered significant industry recognition, including being named North American Truck of the Year in 2003. It typically features a 2.5-liter, 5-cylinder turbocharged engine, producing around 208-215 horsepower and 236-240 lb-ft of torque, paired with a 5-speed automatic transmission. Safety is a hallmark, with advanced systems like Whiplash Protection System (WHIPS), Side Impact Protection System (SIPS), and multiple airbags designed to provide comprehensive occupant protection.
This comprehensive service repair manual provides full coverage for the 2005 Volvo XC90, encompassing detailed information on engine mechanicals, fuel delivery, emissions, cooling, lubrication, and automatic transmission operation, diagnosis, and repair. It also includes extensive electrical system coverage with complete wiring diagrams, component diagnosis, and troubleshooting for lighting, power accessories, and control modules. Furthermore, the manual details chassis systems such as suspension, steering, and brakes, along with body systems, interior, and climate control. Designed for both professional technicians and DIY mechanics, this English-language manual offers step-by-step repair instructions, routine maintenance procedures, and advanced diagnostic capabilities, ensuring the optimal upkeep and repair of your vehicle.
Target Audience:
Professional Technicians, Do-It-Yourself Mechanics
Manual Value Proposition:
Provides professional-level repair and diagnostic information, including detailed wiring diagrams, equivalent to factory service manuals, accessible via instant download.
Manual Features:
Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged inset views, numbered table of contents, integrated troubleshooting and wiring diagrams.
Manual Coverage Scope:
Full Service Repair and Wiring Diagrams
Estimated Page Count:
Extensive (Specific count not provided, but described as 'very detailed')
Manual Classification:
Full Service Repair Manual, Wiring Electric Diagrams
Language Of Manual:
English
Engine Systems:
Engine mechanical, fuel delivery, ignition, emissions, cooling, lubrication
Transmission Systems:
Automatic transmission operation, diagnosis, and repair
Electrical Systems:
Complete wiring diagrams, electrical component diagnosis, lighting, power accessories, control modules
Chassis Systems:
Suspension, steering, brakes (including ABS), drivetrain, wheels, and tires
Body Systems:
Body structure, doors, windows, interior trim, exterior panels, climate control (HVAC)
Maintenance Procedures:
Routine service, scheduled maintenance, fluid changes, filter replacements
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake system repairs, and electrical diagnostics
Troubleshooting Procedures:
Comprehensive diagnostic procedures for identifying and resolving common and complex issues, integrated with wiring diagrams
Diagnostic Capabilities:
Advanced diagnostic information for professional technicians, including troubleshooting trees and electrical system analysis
Repair Complexity:
Covers procedures from basic maintenance to complex component replacement and system rebuilding
Printability:
Full Printable
Digital Binding:
N/A (Digital Download)
Digital Paper Type:
N/A (Digital Download)
Required Software:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
Engine Type:
Inline 5-cylinder Turbocharged (Common for 2005 XC90)
Engine Displacement:
2.5 Liters (approx. 2521cc)
Horsepower Range:
Typically 208-215 hp (varies slightly by specific engine code)
Torque Range:
Typically 236-240 lb-ft (varies slightly by specific engine code)
Fuel Delivery System:
Sequential Multi-Port Fuel Injection (MPI)
Common Engine Codes:
B5254T2 (2.5T)
Transmission Type:
Geartronic™ Automatic Transmission
Transmission Features:
Sequential shifting capability (Geartronic)
Transmission Fluid Type:
Volvo P/N 31256791 or equivalent (e.g., JWS 3309)
Wheelbase:
Approx. 112.6 inches (2860 mm)
Overall Length:
Approx. 189.9 inches (4826 mm)
Overall Width:
Approx. 75.7 inches (1923 mm)
Overall Height:
Approx. 67.3 inches (1709 mm)
Curb Weight:
Approx. 4,500 - 4,800 lbs (depending on configuration)
NHTSA Crash Test Ratings:
5-star rating for frontal and side impact in many categories for similar models/years.
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Dynamic Stability and Traction Control (DSTC)
Passive Safety Features:
Whiplash Protection System (WHIPS), Side Impact Protection System (SIPS), Roll Stability Control (RSC), Driver and front passenger airbags, Side airbags, Inflatable curtain airbags (third-row coverage)
Audio System:
Premium sound systems available (e.g., Dynaudio), CD player, optional navigation system.
Driver Assistance Features:
Cruise control, parking sensors (rear, optional front), rain-sensing wipers (optional).
Connectivity Options:
Limited by modern standards; may include optional Bluetooth integration for phone calls.
Headlight Technology:
Halogen headlights, optional Xenon (HID) headlights with active bending.
Oil Change Interval:
Typically every 7,500 miles or 12 months (refer to manual for specific conditions)
Timing Belt Replacement:
Not Applicable (This model uses a timing chain)
Major Service Recommendations:
Spark plug replacement at approx. 100,000 miles, serpentine belt inspection/replacement as needed.
Engine Oil Type:
Synthetic 5W-30 (API SM or higher, ACEA A3/B3 or A3/B4)
Coolant Type:
Volvo Long Life Coolant (G48 or equivalent) - ethylene glycol based, phosphate-free.
Common Wear Items:
PCV (Positive Crankcase Ventilation) system clogging, ABS module failures, ignition coil issues, suspension component wear (e.g., control arm bushings), sunroof drain clogging.
Electrical Gremlins:
While the manual covers diagnostics, common electrical issues can involve CEM module (Central Electronic Module) related problems or sensor failures.
Volvo Heritage:
Founded in 1927, Volvo is renowned for its commitment to safety, quality, and durability.
Xc90 Introduction:
The first-generation XC90 was introduced in 2002 for the 2003 model year, establishing Volvo's presence in the luxury SUV segment. The 2005 model represents an early iteration of this successful platform.
Platform Generation:
P2 platform (shared with S80, V70, S60)
SUV Of The Year Awards:
The Volvo XC90 received numerous awards upon its launch, including being named the North American Truck of the Year in 2003, reflecting its strong initial reception.
